Cement Plant & Mining
Electronics Repair
Component-level repair for ABB, Siemens, Schneider, Allen-Bradley and FLSmidth/thyssenkrupp electronics in cement kilns, raw mills, crushers, and mining conveyors. Returned in 48 hours, not weeks.
We Repair Electronics from Every Major Cement & Mining OEM
From ABB medium voltage kiln drives to FLSmidth ProcessExpert boards — if it has a circuit board, IGBT, or PLC module, we can fix it.
ACS880/ACS800 kiln & mill drives, ACS1000/ACS6000 MV drives, AC500 PLCs, DCS 800xA, PST/PSTX soft starters
ACS880/ACS800 drives for kiln main drives and mill applications, ACS1000/ACS6000 medium voltage drives for raw and cement mills, AC500 PLC CPU and I/O modules, DCS 800xA controller cards for plant-wide automation, PST/PSTX soft starters for large mill and fan motors
SINAMICS G150/S150 kiln drives, GM150 MV drives, G120 auxiliaries, PCS 7 DCS, S7-400/1500 PLCs, CEMAT
SINAMICS G150/S150 drives for kiln main drives and large fans, GM150 medium voltage drives for raw and cement mills, G120 drives for auxiliaries and conveyors, PCS 7 DCS controller cards for cement process automation, S7-400/1500 PLCs, CEMAT cement industry automation modules
Altivar ATV1200 MV drives, ATV630/930 for ID fans, Modicon Quantum/M580 PLCs, Foxboro DCS, Citect SCADA
Altivar ATV1200 medium voltage drives for large mill motors, ATV630/930 drives for ID fans and cooler exhaust, Modicon Quantum/M580 PLC CPU and I/O modules, Foxboro DCS controller boards, Citect SCADA for mining process control
MV drives for gyratory crushers, SAG/ball mill drives, overland conveyor VFDs, MV soft starters
Medium voltage drives for gyratory and cone crushers, SAG and ball mill drive power modules, conveyor VFDs for overland belts up to 10 km, MV soft starters for large mining motor applications, ACS2000/ACS5000 power cell repair
PowerFlex 7000 MV drives, ControlLogix PLCs for kiln control, PanelView HMIs, Kinetix for packing
PowerFlex 7000 medium voltage drives for large mill and crusher applications, ControlLogix L8x CPUs and 1756 I/O modules for kiln control systems, PanelView Plus 7 operator station mainboards, Kinetix servo drives for cement packing machines
VLT AutomationDrive FC302 for cement fans, VLT AQUA FC202, VLT Soft Starter MCD600 for crushers
VLT AutomationDrive FC302 drives for cement plant ID fans, kiln exhaust fans, and separator drives, VLT AQUA FC202 for water cooling and dust suppression pumps, VLT Soft Starter MCD600 for large crusher motors up to 1000kW
Ovation DCS for captive power, DeltaV for chemical dosing, Fisher valve positioners, Rosemount analyzers
Ovation DCS controller cards for captive power plants in cement facilities, DeltaV system modules for chemical dosing and water treatment, Fisher valve positioner boards for kiln damper control, Rosemount gas analyser electronics for emissions monitoring
Kiln control system boards, ECS/ProcessExpert, gearbox monitoring, bucket elevator controllers, clinker cooler boards
FLSmidth ECS control system boards, ProcessExpert server and optimization modules, thyssenkrupp kiln control electronics, gearbox monitoring system boards, bucket elevator controller cards, clinker cooler grate drive control boards, pyroprocessing automation modules
Also: Mitsubishi · KEB · Emotron · Eurotherm · Lenze · Yaskawa · Honeywell · Yokogawa · WEG · Gefran
What We Repair in Your Cement Plant & Mining Operation
Every electronic subsystem — from kiln main drives to emissions monitoring boards — repaired at component level.
Kiln & Raw Mill Drive Repair
Main kiln drive VFDs (200kW-6MW), kiln shell alignment drives, raw mill main drives, separator fan VFDs, kiln feed drives, girth gear drive controllers. ABB, Siemens, Schneider MV and LV drives.
Cement Mill & Finish Circuit Drive Repair
Ball mill and vertical roller mill main drives, separator drives, cement mill fan VFDs, weigh feeder drives, bucket elevator drives, and finish circuit conveyor VFDs. All major OEM brands.
Crusher & Mining Equipment Drive Repair
Gyratory, jaw, and cone crusher drives, SAG/ball mill drives, conveyor VFDs for overland belts (up to 10 km), screen and feeder drives, stacker-reclaimer drives, and dragline electronics.
PLC, DCS & Kiln Control Repair
Kiln/preheater/cooler automation PLCs, DCS controller boards (Siemens PCS 7, Emerson Ovation, Schneider Foxboro), Level-2 kiln optimization boards, quality control system computers, emissions monitoring electronics.
MV Drive & Soft Starter Repair
Medium voltage drives (3.3kV / 6.6kV / 11kV) for large mill motors, MV soft starters, slip-ring motor controllers, LRS starters, power cell replacement, and MV drive control board repair.
Power Supply, Thyristor & UPS Repair
SCR bridge rectifiers for DC drives, UPS inverter modules and charger boards, power supply units for DCS and PLC racks, exciter controllers for captive power generators, harmonic filter electronics.
Specialists in Cement & Mining Plant Electronics
A kiln drive failure can halt a cement plant for days. Crusher downtime stops the entire mining operation. When a 6MW medium voltage drive or DCS controller fails, every hour costs lakhs. Synchronics returns your unit repaired and tested in 48 hours at a fraction of OEM replacement cost.
Get Your Plant Back Online in 3 Steps
Pan-India courier pickup. 48-hour repair. Door return.
Ship Your Board
Courier your faulty drive, PLC, DCS module, or control board to our Vadodara facility. We collect pan-India from all cement belt regions. Provide equipment model, MW/kW rating, and fault description for fastest turnaround.
Component-Level Repair
Your unit is diagnosed on dedicated high-power test rigs with simulated cement plant load profiles. Root cause identified and repaired at component level — IGBT, thyristor, capacitor, IC — with OEM schematic reference.
Tested & Returned in 48 hrs
Functionally tested under high-power test loads replicating cement plant operating conditions. 6-month warranty certificate + full service report with root cause and parts list. Back at your plant within 48 hours.
Cement & Mining Sub-Sectors We Serve
From dry-process cement plants to limestone quarries — every process, every application.
Trusted by Cement & Mining Plants Across India
Mumbai · Ahmedabad · Jaipur · Udaipur · Raipur · Bilaspur · Gulbarga · Vijayawada · Kurnool · Chennai · Satna · Chandrapur
Frequently Asked Questions
Everything you need to know about cement plant and mining electronics repair with Synchronics.
We repair all major kiln main drive brands — ABB ACS880/ACS6000, Siemens SINAMICS G150/GM150, Allen-Bradley PowerFlex 7000, and Schneider Altivar ATV1200. Our capability covers drives from 200kW up to 6MW, including both LV and medium voltage configurations used in rotary kiln applications across Indian cement plants.
Yes. We repair Siemens PCS 7 DCS controller cards including CPU modules, CP communication processors, IM interface modules, ET200 remote I/O stations, and PROFIBUS/PROFINET interface modules. We also service the associated S7-400/S7-1500 PLCs and CEMAT cement automation packages used alongside PCS 7 in cement process control.
Yes. We repair FLSmidth ECS control system boards, ProcessExpert server modules and optimization computers, grate cooler drive electronics, thyssenkrupp kiln control boards, bucket elevator controller cards, and pyroprocessing automation modules. We maintain a library of cement industry schematics for these proprietary systems.
48-72 hours for control boards, gate driver modules, and communication cards. Power cell replacement for medium voltage drives (ABB ACS1000/ACS6000, Siemens GM150, Schneider ATV1200) may require 5-7 days depending on power cell availability. We maintain common power cell stock for faster turnaround on standard MV drive configurations.
Yes. We repair ABB, Siemens, and Schneider MV and LV drives used in mining conveyor systems, including overland belt conveyors up to 10 km length. This covers power modules, control boards, communication cards, and soft starters. We also service stacker-reclaimer drives, feeder drives, and screen vibrator drives used in mining and quarrying operations.
Yes. We repair drive electronics for gyratory, jaw, cone, and impact crushers from ABB, Siemens, Danfoss, and Schneider — including VFDs and soft starters rated up to 1000kW. Common repairs include IGBT power module replacement, control board restoration, soft starter thyristor rebuild, and cooling system repair for crusher applications.
We serve cement and mining operations across all major Indian cement belts and mining regions — Mumbai, Ahmedabad, Jaipur, Udaipur, Raipur, Bilaspur, Gulbarga, Vijayawada, Kurnool, Chennai, Satna, and Chandrapur. Pan-India courier pickup with express return. For critical large drives, we can arrange supervised removal and site commissioning support.
Yes. We repair Siemens SIMOVERT VC, SIMOVERT P, and MASTERDRIVES series drives that are still in operation in many older cement plants across India. We maintain legacy component stock for these discontinued drive families, including IGBT modules, control boards, gate drivers, and power supply units that are no longer available from Siemens.
Cement Plant & Mining Industry Electronics Repair — Pan India
Synchronics Electronics Private Limited is India's specialist in component-level repair of cement plant and mining industry electronics — servicing ABB ACS880/ACS6000 drives, Siemens SINAMICS G150/GM150 drives, Schneider Altivar ATV1200 medium voltage drives, Allen-Bradley PowerFlex 7000 drives, Danfoss VLT drives, Emerson Ovation/DeltaV DCS modules, and FLSmidth/thyssenkrupp kiln control system boards. Our repair scope covers kiln main drives, raw mill and cement mill VFDs, crusher and mining conveyor drives, MV drives and soft starters, PLC and DCS controllers, and power supply and thyristor units.
With 32+ years of industrial electronics experience and deep understanding of cement manufacturing processes — from limestone crushing and raw milling through pyroprocessing and finish grinding — we diagnose and repair at the component level, not by board swap. This means significantly lower cost, faster turnaround (48 hours vs weeks for OEM spares), and better reliability. All repairs are backed by a 6-month written warranty and a detailed service report with root cause analysis.
We serve cement plants and mining operations across all major Indian cement belts and mining regions — Mumbai, Ahmedabad, Jaipur (Rajasthan cement belt), Udaipur, Raipur and Bilaspur (Chhattisgarh), Gulbarga (Karnataka), Vijayawada and Kurnool (Andhra Pradesh), Chennai (Tamil Nadu), Satna (Madhya Pradesh), and Chandrapur (Maharashtra) — with pan-India courier pickup and express door return. Whether your plant runs a dry-process rotary kiln, operates a limestone quarry, grinds slag and fly ash, or produces ready-mix concrete, Synchronics has the expertise and component inventory to get your production back online.
Get Your Equipment
Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service