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Glass melting furnace and kiln control room at an industrial glass plant
Glass & Ceramics Industry Specialists

Glass & Ceramics Plant
Electronics Repair

Component-level repair for Siemens, ABB, Eurotherm, Emerson and Allen-Bradley electronics in glass melting furnaces, ceramic kilns, forming machines, and lehrs. Returned in 48 hours, not weeks.

850+
Boards Repaired
97.7%
Success Rate
48 hrs
Turnaround
32+ yrs
Experience
✓ Component-Level Repair — Not Board Swap✓ Furnace & Kiln Process Expertise✓ 6-Month Written Warranty✓ Pan-India Courier Pickup✓ 180+ Specialist Engineers
All Major OEM Brands

We Repair Electronics from Every Major Glass & Ceramics OEM

From Siemens furnace drives to SACMI tile press controllers — if it has a circuit board, thyristor stack, or PLC, we can fix it.

Siemens electronics used in glass and ceramics plants
Siemens

SINAMICS S120 / G150 drives, S7-400 / S7-1500 PLCs, WinCC SCADA, SIMOVERT drives

SINAMICS power modules and CU320 control units for glass furnace blowers and forming machines, S7-400/1500 CPU repair, WinCC SCADA panel restoration, SIMOVERT MasterDrive inverter sections

ABB electronics used in glass and ceramics plants
ABB

ACS880 / ACS800 drives, AC500 PLCs, DCS 800 DC drives, robot controllers

ACS880 multi-drive modules for furnace fan arrays, ACS800 single-drive power stacks, DCS 800 DC drives for furnace blower dampers, AC500 PLC CPU and I/O modules, IRC5 robot controller boards

Eurotherm / Schneider electronics used in glass and ceramics plants
Eurotherm / Schneider

EPower thyristor units, nanodac controllers, temperature control boards

EPower SCR power controller repair for kiln and lehr heating zones, nanodac recorder/controller boards, 3504/3508 temperature PID controllers, TE10A/TE10S thyristor stack rebuilds

Emerson / NI electronics used in glass and ceramics plants
Emerson / NI

DeltaV DCS, Rosemount transmitters, furnace atmosphere control, batch management

DeltaV M-series controller cards, Rosemount 3051S transmitter boards, furnace atmosphere oxygen analyser electronics, DeltaV batch recipe controller modules, CHARM I/O cards

Allen-Bradley / Rockwell electronics used in glass and ceramics plants
Allen-Bradley / Rockwell

PowerFlex 755 drives, ControlLogix PLCs, PanelView HMIs

PowerFlex 755 power and control modules for forming machine drives, ControlLogix L8x CPU and 1756 I/O modules, PanelView Plus 7 HMI mainboards and backlight assemblies, Kinetix servo amplifiers

SACMI / BuhlerPrince electronics used in glass and ceramics plants
SACMI / BuhlerPrince

Press controllers for tile forming, kiln roller drive boards, sorting machine electronics

SACMI PH series hydraulic press controller boards, kiln roller drive inverter modules, tile sorting machine vision controller boards, BuhlerPrince die-cast controller electronics, glaze line servo drives

Also: Danfoss · Yaskawa · Gefran · Jumo · Honeywell · Yokogawa · Mitsubishi · Lenze · Tiama · Heye · IRIS

What We Repair in Your Glass & Ceramics Plant

Every electronic subsystem — from furnace controllers to inspection systems — repaired at component level.

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Furnace & Kiln Controller Repair

Glass melting furnace and ceramic kiln PLC controllers, DCS modules, and combustion management system boards — Siemens, Emerson DeltaV, ABB, Honeywell.

Thyristor Power Controller Repair

Eurotherm EPower, TE10A/S, Jumo, and Gefran SCR power controllers for heating zone regulation in kilns, lehrs, and annealing furnaces — SCR rebuild, gate driver repair.

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VFD & Forming Machine Drive Repair

Siemens SINAMICS, ABB ACS880/800, Allen-Bradley PowerFlex drives for glass forming machines (IS machines), blowers, conveyors, and ceramic press hydraulics.

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Temperature Controller Board Repair

Eurotherm nanodac, 3504/3508, Yokogawa UT55, Honeywell UDC series — PID loop boards, thermocouple input modules, and communication interface cards.

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PLC & DCS Controller Repair

Siemens S7-400/1500, Allen-Bradley ControlLogix, Emerson DeltaV, ABB AC500 — CPU modules, communication processors, remote I/O, and safety controllers.

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Inspection & Sorting System Repair

SACMI, Tiama, IRIS, Heye inspection machine electronics — camera interface boards, rejection system controllers, servo positioning drives, and vision processor modules.

Glass furnace control panel electronics being repaired
48 hrs
vs weeks for OEM
Why Choose Synchronics

Specialists in Glass & Ceramics Plant Electronics

Glass furnaces run 24/7 for years without shutdown. Ceramic kilns operate at temperatures above 1,200 degrees C. When a thyristor controller or furnace drive fails, every hour of downtime costs lakhs. Synchronics returns your unit repaired and tested in 48 hours at a fraction of OEM replacement cost.

Thermal Process Expertise
Deep understanding of glass melting, annealing, lehr, and kiln thermal processes — enabling accurate root cause diagnosis of furnace controller and thyristor faults.
Thyristor & SCR Rebuild Capability
Full SCR stack rebuild for Eurotherm EPower, TE10A/S, and Gefran units — gate driver repair, snubber replacement, and thermal interface restoration.
2M+ Component Inventory
Siemens SINAMICS modules, ABB ACS880 power sections, Eurotherm thyristor stacks, PLC CPUs, temperature controller ICs — on-shelf for immediate repair.
6-Month Warranty + Root Cause Report
Every repair comes with a written 6-month warranty and a full service report documenting root cause, components replaced, and test results.

Get Your Plant Back Online in 3 Steps

Pan-India courier pickup. 48-hour repair. Door return.

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01

Send Your Board

Courier your faulty controller, drive, or thyristor unit to our Vadodara facility. We collect pan-India. Provide equipment model, plant type (glass/ceramics), and fault description for fastest turnaround.

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02

Component-Level Repair

Your unit is diagnosed on dedicated test rigs with simulated furnace/kiln load profiles. Root cause identified and repaired at component level — SCR, IGBT, IC, capacitor — with schematic reference.

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03

Tested & Returned in 48 hrs

Functionally tested under simulated thermal process loads. 6-month warranty certificate + full service report with root cause and parts list. Back at your plant within 48 hours.

Glass & Ceramics Sub-Sectors We Serve

From float glass lines to technical ceramics — every thermal process, every production application.

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Float Glass
Architectural, automotive
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Container Glass
Bottles, jars, vials
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Fiberglass & Insulation
Glass wool, FRP, composites
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Ceramic Tiles & Sanitaryware
Wall, floor, vitrified tiles
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Technical Ceramics
Alumina, zirconia, piezo
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Optical Glass & Specialty
Lenses, lab glass, display
Industrial glass and ceramics manufacturing plant

Trusted by Glass & Ceramics Plants Across India

Mumbai · Ahmedabad · Vadodara · Bhilwara · Morbi · Hyderabad · Chennai · Firozabad · Daman · Bengaluru

Frequently Asked Questions

Everything you need to know about glass & ceramics plant electronics repair with Synchronics.

Yes. Eurotherm EPower SCR power controller repair is one of our core capabilities. We repair the thyristor stack, gate driver boards, control logic PCBs, and communication modules. We also service legacy TE10A and TE10S thyristor units commonly found in older glass and ceramics plants across India.

Yes. We repair SACMI PH series hydraulic press controller boards, kiln roller drive inverter modules, tile sorting machine electronics, and glaze line servo drives. We serve the large tile manufacturing cluster in Morbi, Gujarat, and ceramic plants across India.

We repair all major VFD brands used in glass and ceramics plants — Siemens SINAMICS S120/G150, ABB ACS880/ACS800, Allen-Bradley PowerFlex 755, Danfoss, and Yaskawa. Applications include furnace blowers, forming machine drives, lehr conveyor drives, and batch plant motors.

Yes. We repair Emerson DeltaV M-series controller cards, CHARM I/O modules, Rosemount transmitter boards, and batch recipe controller modules. DeltaV systems are common in float glass and container glass plants for furnace atmosphere and batch recipe management.

Yes. We serve glass and ceramics plants in all major manufacturing hubs — Mumbai, Ahmedabad, Vadodara, Bhilwara, Morbi, Hyderabad, Chennai, Firozabad, Daman, and Bengaluru. Pan-India courier pickup with packing guidance provided. Emergency turnaround available for critical furnace and kiln breakdowns.

Glass & Ceramics Plant Electronics Repair — Pan India

Synchronics Electronics Private Limited is India's specialist in component-level repair of glass and ceramics plant electronics — servicing Siemens SINAMICS S120/G150 drives, ABB ACS880/ACS800 drives, Eurotherm EPower thyristor controllers, Emerson DeltaV DCS modules, Allen-Bradley PowerFlex 755 drives and ControlLogix PLCs, and SACMI/BuhlerPrince press and kiln controller boards. Our repair scope covers furnace control systems, thyristor power units for heating zones, VFDs for blowers and forming machines, temperature controller boards, PLC and DCS modules, and inspection and sorting system electronics.

With 32+ years of industrial electronics experience and deep understanding of glass melting, annealing, lehr, and kiln thermal processes, we diagnose and repair at the component level — not by board swap. This means significantly lower cost, faster turnaround (48 hours vs weeks for OEM spares), and better reliability. All repairs are backed by a 6-month written warranty and a detailed service report with root cause analysis.

We serve glass and ceramics plants across all major Indian manufacturing hubs — Mumbai, Ahmedabad, Vadodara, Bhilwara (Rajasthan), Morbi (Gujarat's ceramic tile capital), Hyderabad, Chennai, Firozabad (India's glass city), Daman, and Bengaluru — with pan-India courier pickup and express door return. Whether your plant is a float glass line, container glass IS machine facility, ceramic tile plant, fiberglass insulation factory, or technical ceramics manufacturer, Synchronics has the expertise and component inventory to get your production back online.

Trusted Since 1994 · ISO Certified · 32+ Years

Get Your Equipment
Back in Action — Fast

Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.

Free Evaluation

No obligation

48hr Turnaround

Fastest in India

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6-Month Warranty

Every repair

No Fix, No Charge

Zero risk policy

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Pan-India Pickup

Doorstep service