AUSCO Repair Services India
AUSCO (Auburn Screw Thread Company) is a pioneer in electromagnetic brake, clutch, and power transmission equipment, founded in 1926 in Auburn, New York. Known globally for rugged, high-performance industrial braking systems, AUSCO serves demanding applications across steel mills, paper plants, mining operations, and heavy machinery throughout India's industrial heartland.
AUSCO (Auburn Screw Thread Company) is a pioneer in electromagnetic brake, clutch, and power transmission equipment, founded in 1926 in Auburn, New York. Known globally for rugged, high-performance industrial braking systems, AUSCO serves demanding applications across steel mills, paper plants, mining operations, and heavy machinery throughout India's industrial heartland.
Synchronics Electronics specializes in the complete repair and rehabilitation of AUSCO electromagnetic brakes, clutches, solenoid-operated units, and spring-applied brake assemblies. With 28+ years' experience servicing Indian manufacturing plants, our 180+ engineers diagnose coil failures, mechanical wear, solenoid drift, and control circuit faults. We restore AUSCO equipment to OEM performance standards, keeping your critical production lines running.
Expert repair of AUSCO electromagnetic brakes, clutches, solenoid controls, and power transmission systems.
AUSCO Product Lines We Repair
Our engineers are trained on the full AUSCO product range. Below are the major product families we service.
Spring-Applied Electromagnetic Brakes
Spring-applied, solenoid-release brakes used in cranes, hoists, and conveyor systems. Common faults include solenoid coil burnout, spring fatigue, mechanical jamming, and air-gap drift affecting holding torque and safety-critical stopping.
Electromagnetic Clutches
Power-on and power-off electromagnetic clutches for machine tools, printing equipment, and packaging machines. Typical repair issues involve coil insulation breakdown, friction ring wear, engagement slippage, and control contact carbonization.
Solenoid Brake Control Units
AC/DC solenoid coil assemblies and control modules for brake energization and monitoring. Failures include winding shorts, flux loss, temperature rise, holding coil degradation, and release delay.
Torque Limiting Couplings
Overload protection couplings with electromagnetic slip clutch technology for crushers, grinders, and production machinery. Repair challenges include slipping under rated load, mechanical locking, and sensing element wear.
Brake Drum and Rotor Assemblies
Cast iron and aluminum brake drums with lining friction materials for heavy-duty industrial braking. Common wear includes lining degradation, drum scoring, thermal cracking, and uneven pressure distribution.
Why Choose Synchronics for AUSCO Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on AUSCO equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common AUSCO Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in AUSCO equipment arriving at our workshop.
- ✓Solenoid coil winding insulation breakdown — Thermal cycling, moisture ingress, and vibration in operating environments like steel mills and cement plants cause winding insulation to crack and short, reducing electromagnetic holding force and causing intermittent brake release.
- ✓Mechanical spring fatigue and loss of holding torque — Repeated stress cycles, corrosion, and design load mismatches in high-cycle applications (cranes, hoists) cause spring relaxation and sagging, reducing brake holding capacity below safe levels.
- ✓Air-gap drift and slow brake response time — Wear of the armature pole faces, thermal expansion misalignment, and solenoid plunger stiction in dust-heavy environments cause increased air gap, delaying engagement and reducing stopping force reliability.
- ✓Friction ring and lining material erosion — Extreme heat cycles, moisture contamination, and slippage under overload in machine tool and printing press applications cause friction material to glaze, dome, or separate from the backing plate.
- ✓Electromagnetic clutch slipping under rated torque — Friction face wear, oil contamination, coil demagnetization, and armature spring weakening cause the clutch to slip prematurely, leading to power loss in production equipment.
- ✓Control circuit relay chatter and voltage dropout — Dirty relay contacts, loose terminal connections, and inadequate control voltage supply from facility wiring cause erratic brake energization and sudden unplanned release, creating safety hazards.
How We Repair Your AUSCO Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using AUSCO Equipment
We serve plant maintenance teams across all major industries where AUSCO automation is deployed.
Frequently Asked Questions — AUSCO Repairs
Do you repair AUSCO equipment anywhere in India?+
Yes, absolutely. Synchronics repairs the complete AUSCO product line - electromagnetic brakes, clutches, solenoid controls, and torque limiters across all regions of India. We offer PAN India door pickup and courier service from major cities including Mumbai, Delhi, Bangalore, Chennai, Hyderabad, Pune, Ahmedabad, Surat, and all other industrial centers. Your equipment is repaired in our fully equipped 28,000 sq ft facility in Vadodara, Gujarat, and shipped back with test certificates.
What is the typical turnaround time for AUSCO brake and clutch repair?+
Standard repair turnaround is 5-7 working days from receipt. Solenoid rewinds, bearing replacement, and friction ring relining are completed in-house. If parts must be sourced from AUSCO or authorized suppliers, we notify you upfront. Express repair service is available for critical plant shutdowns - we prioritize emergency jobs to minimize your production downtime.
How do I know if my AUSCO brake is safe to return to service?+
Every repaired AUSCO unit undergoes full functional testing on our ISO-certified test benches. For brakes, we verify holding torque against rated capacity, measure air gap, test solenoid coil resistance, and confirm release time <250ms. For clutches, we confirm zero slip under rated torque and verify smooth engagement. You receive a detailed test report with your unit - certified proof of safety and performance restoration.
Can you source genuine AUSCO spare parts or recommend equivalent components?+
Yes. Synchronics maintains relationships with AUSCO distributors and authorized parts suppliers. We source genuine springs, friction rings, solenoid coils, seals, and hardware. For obsolete or discontinued parts, we engineer equivalent replacements that meet or exceed AUSCO OEM specifications, ensuring your equipment meets original performance and safety standards.
Do you offer preventive maintenance contracts for AUSCO equipment?+
Yes. Synchronics offers tailored preventive maintenance packages for plants with multiple AUSCO brakes and clutches. We conduct annual inspections, measure torque and air gap, test solenoid coils, replace seals and springs proactively, and generate compliance reports. This reduces unexpected failures, extends equipment life, and keeps your production lines safe and reliable.
How do I send my AUSCO unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a AUSCO drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on AUSCO repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your AUSCO unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
AUSCO Repair Catalog
No products found for AUSCO
Don't See Your AUSCO Model Listed?
We repair the full range of AUSCO industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
Get Your Equipment
Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service