AW COMPANY Repair Services India
AW Company is a specialized German manufacturer of industrial control systems, automation components, and electrical drive technology serving global manufacturing sectors. Known for precision engineering and robust performance in harsh industrial environments, AW Company equipment is deployed across steel mills, automotive plants, chemical processing facilities, and power generation installations. Their presence in Indian manufacturing has grown significantly, with strong adoption in automotive tier-1 suppliers and heavy process industries across Gujarat, Maharashtra, and Tamil Nadu.
AW Company is a specialized German manufacturer of industrial control systems, automation components, and electrical drive technology serving global manufacturing sectors. Known for precision engineering and robust performance in harsh industrial environments, AW Company equipment is deployed across steel mills, automotive plants, chemical processing facilities, and power generation installations. Their presence in Indian manufacturing has grown significantly, with strong adoption in automotive tier-1 suppliers and heavy process industries across Gujarat, Maharashtra, and Tamil Nadu.
Synchronics Electronics maintains comprehensive expertise in diagnosing and repairing all AW Company industrial control equipment, including drive systems, programmable logic controllers, human-machine interfaces, servo motor systems, and custom automation modules. Our 180+ engineers have logged thousands of service hours on AW Company installations across Indian manufacturing plants. We repair all AW Company product families with factory-grade component-level repair, rapid turnaround, and full technical documentation support — making us the preferred partner for plant managers seeking reliable AW Company downtime resolution.
Factory-certified AW Company industrial control and drive system repair across India.
AW COMPANY Product Lines We Repair
Our engineers are trained on the full AW COMPANY product range. Below are the major product families we service.
AW Drive Systems (AC/DC Variable Frequency Drives)
High-performance AC and DC variable frequency drives for motor speed control and energy optimization. Common faults include IGBT module failures, capacitor degradation, control board firmware corruption, and thermal runaway conditions in high-ambient industrial environments.
AW Programmable Logic Controllers (PLC)
Modular and scalable PLCs for discrete and process automation with integrated communication protocols. Repair challenges include memory module failures, I/O card burnout, communication port degradation, and real-time clock battery depletion affecting program integrity.
AW Human-Machine Interface (HMI) Terminals
Industrial touchscreen and operator panels with embedded controllers for process visualization and manual override capability. Common defects include LCD backlight failure, capacitive touch sensor malfunction, Ethernet port oxidation, and processor thermal stress under continuous 24/7 operation.
AW Servo Motor Drive Systems
Closed-loop servo control modules for precision positioning, synchronization, and coordinated multi-axis applications in manufacturing. Repair issues include encoder communication loss, servo amplifier overheating, phase loss detection circuit failures, and tuning parameter corruption.
AW Industrial Communication Gateways
Protocol conversion and industrial network interface modules supporting Profibus, Modbus, Ethernet/IP, and legacy serial fieldbus communication. Typical faults include transceiver chip failure, isolation transformer burnout, firmware version incompatibility, and EMI-induced data corruption in electrically noisy mill environments.
AW Power Supply Modules (PSU)
Regulated DC power supplies and uninterruptible power conditioning units for control system stabilization. Common repair needs include primary rectifier diode failure, filter capacitor ESR degradation, voltage regulation IC thermal shutdown, and input fuse holder corrosion in high-vibration environments.
Why Choose Synchronics for AW COMPANY Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on AW COMPANY equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common AW COMPANY Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in AW COMPANY equipment arriving at our workshop.
- ✓AW Drive System IGBT Module Thermal Runaway — Insulated Gate Bipolar Transistor (IGBT) modules in AW Variable Frequency Drives fail due to heat sink compound degradation, insufficient thermal interface contact, or excessive ambient temperature (>40°C) in foundry and casting shop environments without adequate ventilation.
- ✓AW PLC Memory Card Data Corruption — Memory modules in AW Programmable Logic Controllers experience data loss due to sustained power sag conditions, rechargeable backup battery failure, or exposure to static discharge during field maintenance when proper ESD protocols are not followed.
- ✓AW HMI Touchscreen LCD Backlight Failure — LED backlight arrays in AW Human-Machine Interface terminals degrade due to thermal stress from continuous 24/7 operation in hot textile mills, steel plants, and pharmaceutical clean rooms where temperature control is inadequate or cooling fans are clogged.
- ✓AW Servo Drive Encoder Communication Loss — Rotary encoder cables connected to AW Servo Motor Drive Systems experience intermittent signal loss due to connector corrosion, bent/damaged shielded twisted pairs from repetitive cable flexing, or ferrite bead dislodgement in high-vibration automated packaging and robotics applications.
- ✓AW Communication Gateway Transceiver Chip Failure — Differential line driver and receiver ICs in AW Industrial Communication Gateways fail due to electrostatic discharge (ESD) from fieldbus cable disconnection under powered conditions, input overvoltage from lightning strikes, or sustained EMI in power plants with large synchronous motors.
- ✓AW Power Supply Unit Capacitor ESR Degradation — Electrolytic filter capacitors in AW regulated DC power supplies degrade prematurely due to elevated ambient temperature (>45°C), high ripple current stress from switching frequency harmonics, or substandard capacitor brands used in cost-reduced OEM component sourcing.
How We Repair Your AW COMPANY Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using AW COMPANY Equipment
We serve plant maintenance teams across all major industries where AW COMPANY automation is deployed.
Frequently Asked Questions — AW COMPANY Repairs
Do you repair AW Company equipment anywhere in India?+
Yes. Synchronics repairs the full AW Company product range — Variable Frequency Drives, Programmable Logic Controllers, HMI Terminals, Servo Motor Systems, Industrial Gateways, and Power Supplies. We offer PAN India door-to-door pickup and delivery from Mumbai, Delhi, Pune, Chennai, Hyderabad, Bangalore, Ahmedabad, Jaipur, and all industrial hubs. All repairs are completed at our factory in Vadodara, Gujarat, with rapid turnaround and comprehensive testing.
What is the typical repair turnaround for AW Drive Systems and servo controllers?+
Standard AW Drive and Servo Drive repairs are completed within 7-10 working days from goods receipt. Express turnaround (48-72 hours) is available for critical plant shutdowns with applicable expedite charges. Complex multi-module failures or custom firmware debugging may extend timeline by 2-3 days. We provide daily status updates and test reports for customer visibility.
Do you have original AW Company spare parts in stock?+
Synchronics maintains strategic inventory of high-failure AW Company components including IGBT modules, capacitor banks, encoder connectors, transceiver ICs, and LCD/LED backlight assemblies. For specialized or obsolete modules, we can source directly from AW Company authorized distributors within 5-7 working days. Customers are quoted upfront on parts cost and delivery timeline.
Can Synchronics repair AW Company equipment damaged by lightning or power surge?+
Yes. We routinely repair AW PLC, HMI, and Drive systems that have suffered external surge/lightning damage. Our diagnostic protocol includes comprehensive component-level testing to identify all affected circuitry. We replace damaged semiconductors, transient voltage suppressor diodes, and input filtering components, then stress-test equipment under simulated fault conditions before release. We also recommend surge protection module installation on vulnerable external connections.
What technical documentation and test reports does Synchronics provide after AW equipment repair?+
Every repaired AW system receives a detailed test report documenting fault diagnosis, components replaced, calibration settings, and functional validation results. We provide original program backups (if extracted from memory), updated firmware version documentation, and a 12-month warranty certificate. High-value repairs include oscilloscope waveform captures and protocol analyzer screenshots proving full operational compliance. Customers receive repair documentation via email and as hard copy with the returned equipment.
How do I send my AW COMPANY unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a AW COMPANY drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on AW COMPANY repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your AW COMPANY unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
AW COMPANY Repair Catalog
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Don't See Your AW COMPANY Model Listed?
We repair the full range of AW COMPANY industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service