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BOMAG Repair Services India

BOMAG is a German manufacturer of compaction and road construction machinery headquartered in Heidelberg. Since 1957, BOMAG has engineered premium vibratory rollers, plate compactors, and asphalt pavers trusted across India's highway, railway, and urban infrastructure projects. Their robust equipment dominates Indian construction sites from NH projects to metro rail foundations.

BOMAG is a German manufacturer of compaction and road construction machinery headquartered in Heidelberg. Since 1957, BOMAG has engineered premium vibratory rollers, plate compactors, and asphalt pavers trusted across India's highway, railway, and urban infrastructure projects. Their robust equipment dominates Indian construction sites from NH projects to metro rail foundations.

Synchronics specializes in repairing BOMAG's electronic control systems and hydraulic drive units — specifically the BOMAG compactor controllers and vibratory drive assemblies. Our 180+ engineers have deep expertise servicing BOMAG equipment across Indian quarries, road contractors, and municipal works. We offer fast turnaround repairs, OEM-compatible replacements, and preventive maintenance programs that keep BOMAG machinery on-site and productive.

Expert BOMAG compactor electronics and vibratory drive system repairs across India.

2
Products in Catalog
1+
Product Categories
6 Mo
Repair Warranty
32+
Years Experience

BOMAG Equipment We Repair — By Category

Repair Expertise

BOMAG Product Lines We Repair

Our engineers are trained on the full BOMAG product range. Below are the major product families we service.

BOMAG Vibratory Roller Control Systems

Electronic control modules regulating vibration amplitude, frequency, and drum engagement in BOMAG BW, BW Recycler, and BW Asphalt roller series. Common faults include vibration signal loss, frequency regulation failures, and solenoid malfunction causing compaction inconsistency.

BW 213 DHBW 226 DH-4BW 292 ACP3BW 217 DH-40

BOMAG Plate Compactor Drive Units

Hydraulic and electric drive systems for single and reversible plate compactors (BPR, BP, BPS series). Repairs address loss of forward/reverse motion, diesel engine no-load surging, and throttle response lag affecting material compaction depth.

BPR 35/60BPS 20BPS 40BP 20 EA

BOMAG Asphalt Paver Control Electronics

Integrated heat control, screed width regulation, and material flow optimization modules for BOMAG MPH, ABG 7000, and ABG 8000 pavers. Typical failures include material temperature sensor faults, screed oscillation errors, and sensor signal interruption during road laying.

BOMAG ABG 162ABG 180MPH 464MPH 505

BOMAG Tandem Roller Gyration Systems

Two-drum synchronized vibration and steering control for BOMAG BW Tandem and BW Tandem Asphalt rollers used in flexible pavement compaction. Faults include drum phase mismatch, oscillation frequency drift, and pilot steering solenoid failure affecting lateral control.

BW 135 ADTBW 177 ADHBW 213 PDH

BOMAG Soil Compactor Amplitude Control

Vibratory amplitude reduction systems for BOMAG BW Soil and BW Soil Recycler series operating on granular subgrades and stabilized layers. Common issues include amplitude limiter malfunction, drum bearing wear causing vibration loss, and control valve sludge buildup reducing modulation response.

BW 219 PDH-40BW 238 ACF-40BW 120 PDH-75

BOMAG Diesel Engine Governor & Fuel Injector Modules

Electronic fuel injection and engine governor systems for BOMAG compactor and paver powerplants. Repairs cover fuel metering faults, idle speed hunt, emission fault codes, and fuel pressure regulator replacement restoring engine load response.

BOMAG Deutz/Cummins injection modulesCAT C5.8 governor units
Why Us

Why Choose Synchronics for BOMAG Repairs?

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PCB-Level Expertise

We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on BOMAG equipment.

Fast Turnaround

Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.

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6-Month Warranty

Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.

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All-India Service

Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.

Diagnosis

Common BOMAG Equipment Faults We Fix

Based on 30+ years of repair data, these are the most frequent failure modes we see in BOMAG equipment arriving at our workshop.

  • Vibratory drum loses oscillation mid-compaction — BOMAG vibratory solenoid valve accumulates sludge or pilot signal from PLC fails during operation due to loose connector pins or corroded wiring. Indian dust-laden jobsites accelerate contamination.
  • Screed temperature reading stuck or erratic on BOMAG paver display — Asphalt temperature sensor (RTD or thermocouple) develops resistance drift or becomes loose in paver hopper due to vibration and thermal cycling. Replaced sensors often suffer poor crimping in BOMAG connectors.
  • Plate compactor reverses but forward motion weak or absent — BOMAG BPR/BP series hydraulic pump displacement solenoid sticks due to contamination, or pilot pressure line kinks causing asymmetric flow distribution. Worn pump shaft seals also reduce pressurization in forward direction.
  • Tandem roller drums out of phase — visible side-to-side oscillation — BOMAG BW Tandem oscillation synchronizer module fails to modulate pilot pressure balance between drums. Phase sensor signal or solenoid feedback loop becomes intermittent due to EMI from diesel ignition or water ingress on damp Indian highway projects.
  • BOMAG compactor engine surges at idle and overspeeds intermittently — Electronic fuel injection module (Bosch EDC or Denso common-rail) registers false throttle sensor signal due to potentiometer wiper wear. Diesel fuel filter restriction also triggers idle hunting when governor compensates with injector spike.
  • Asphalt paver screed width locked or oscillation amplitude too high — BOMAG screed oscillator solenoid coil burns out or mechanical linkage pin shears due to freeze-thaw stress on Indian construction sites. Control feedback potentiometer also drifts from vibration exposure, causing oscillation overshoot and compaction banding.
Process

How We Repair Your BOMAG Unit

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Step 1

Receive & Log

Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.

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Step 2

Fault Diagnosis

Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.

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Step 3

Component Repair

Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.

Step 4

Full-Load Test

Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.

Sectors

Industries Using BOMAG Equipment

We serve plant maintenance teams across all major industries where BOMAG automation is deployed.

National Highway Authority (NHAI) and highway construction contractorsIndian Railway Finance Corporation (IRFC) and railway track foundation worksUrban metro rail and metro rapid transit projectsMunicipal corporation road resurfacing and civic infrastructureAggregate quarrying and mining site material preparationAirport runway and taxiway asphalt overlay maintenanceOil and Gas pipeline trenching and subgrade compactionReal estate and commercial complex foundation and parking compaction
FAQ

Frequently Asked Questions — BOMAG Repairs

Do you repair BOMAG equipment anywhere in India?+

Yes. Synchronics repairs the full BOMAG compaction and paving equipment range — vibratory rollers, plate compactors, asphalt pavers, and engine control modules. We offer PAN India door pickup from Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Surat, Indore, and all metro cities. Equipment is transported to our Vadodara facility for full diagnostic and repair, then returned within 5-10 working days via courier or direct dispatch to your next jobsite.

What BOMAG compactor models do Synchronics repair most frequently?+

Our primary BOMAG repairs cover the BW 213 DH, BW 226 DH-4, and BW 292 ACP3 vibratory roller series used extensively on Indian highways and metro projects. We also service plate compactors (BPR 35/60, BP 20 EA) and asphalt pavers (ABG 162, ABG 180) common on NH and state PWD contracts. Electronic control module failures, solenoid valve sticking, and diesel engine governor issues are the top three faults we address, restoring 98% of equipment to full operational capacity.

Can you repair BOMAG equipment with fault codes or does it need factory reset?+

Synchronics reads BOMAG fault codes using OEM-compatible diagnostics and repairs root causes without unnecessary resets. For example, error code 'Vibration loss' on BW rollers typically indicates solenoid pilot line blockage — we clear the blockage rather than clearing the code. However, if ECU firmware corruption is detected (rare, but occurs after voltage spikes on dusty sites), we reprogram BOMAG ECU software to match your equipment generation and load customer-specific parameter sets such as target compaction force and drum frequency range.

How long does BOMAG equipment repair typically take at Synchronics?+

Standard BOMAG repairs (solenoid replacement, sensor recalibration, connector repair) take 2-3 days. Complex diagnostics involving ECU reprogramming or extensive hydraulic system cleanup take 5-7 days. Expedited turnaround (same-day fault diagnosis, next-day repair estimate) is available for urgent jobsite delays — notify us at the time of inquiry. Most repairs include 30-day warranty covering parts and labor, plus we offer 1-year extended support contracts for fleet operators managing 5+ BOMAG machines.

Do you stock OEM BOMAG replacement parts or use aftermarket alternatives?+

Synchronics prioritizes OEM BOMAG parts for critical components such as solenoid coils, temperature sensors, and hydraulic valve spools to ensure equipment compliance and warranty protection. For wear items (hoses, clamps, filters), we offer both OEM and high-grade aftermarket alternatives. All parts carry traceability certificates. We also repair and remanufacture BOMAG electronic control modules (PCBs, capacitors, relays) instead of replacing them outright, reducing your repair cost by 35-45% while maintaining OEM performance standards and full technical support.

How do I send my BOMAG unit for repair?+

Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.

What is the cost of repairing a BOMAG drive or PLC?+

Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.

What warranty do you provide on BOMAG repairs?+

All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.

Do you provide a no-fix, no-fee guarantee?+

Yes. If we cannot repair your BOMAG unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.

32+
Years in Business
80,000+
Units Repaired
150+
Workstations
4.8★
682 Reviews
Trusted Since 1994 · ISO Certified · 32+ Years

Get Your Equipment
Back in Action — Fast

Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.

Free Evaluation

No obligation

48hr Turnaround

Fastest in India

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6-Month Warranty

Every repair

No Fix, No Charge

Zero risk policy

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Pan-India Pickup

Doorstep service