BURGMASTER Repair Services India
Burgmaster, founded in 1917, is a legendary American manufacturer of automatic screw machines and CNC machining centers renowned for precision, reliability, and versatility in high-volume production environments. Though legacy equipment, Burgmaster machines remain operational across Indian automotive, fastener, and precision components manufacturing sectors due to their robust design and exceptional repeatability.
Burgmaster, founded in 1917, is a legendary American manufacturer of automatic screw machines and CNC machining centers renowned for precision, reliability, and versatility in high-volume production environments. Though legacy equipment, Burgmaster machines remain operational across Indian automotive, fastener, and precision components manufacturing sectors due to their robust design and exceptional repeatability.
Synchronics specializes in repairing Burgmaster automatic screw machines, spindle drives, hydraulic control systems, and electrical cabinets used in Indian job shops and high-volume production facilities. Our 180+ engineers understand Burgmaster's unique mechanical and electrical architecture, from cam-operated indexing to multi-spindle synchronization, ensuring minimal downtime for your critical production lines.
Expert Burgmaster screw machine repair and spindle drive restoration across India.
BURGMASTER Product Lines We Repair
Our engineers are trained on the full BURGMASTER product range. Below are the major product families we service.
Burgmaster 20, 25, 30 Series Automatic Screw Machines
Multi-spindle, cam-operated automatic screw machines designed for high-volume fastener and precision component production. Common issues include spindle synchronization failure, worn cam indexing mechanisms, and hydraulic pressure loss affecting slide advancement and cutting sequences.
Burgmaster Electrical Control Cabinets and Relay Logic Systems
Legacy hardwired and relay-based control systems governing spindle speed, coolant flow, and work-piece indexing. Faults include stuck contactors, failed relay coils, burnt control transformers, and deteriorated wiring causing intermittent machine operation or complete shutdown.
Burgmaster Spindle Drive Motors and Bearings
AC induction motors powering main spindle and live-tool drives at 1500-3000 RPM. Repair needs include bearing replacement, winding insulation breakdown, rotor imbalance causing vibration, and capacitor failure in speed-control circuits affecting feed rates.
Burgmaster Hydraulic Systems and Pump Assemblies
Gear and vane pumps supplying pressurized fluid to work slides, collets, and indexing mechanisms. Common failures: pump cavitation from contaminated fluid, internal leakage reducing pressure, solenoid-operated directional valve stiction, and hose degradation causing intermittent slide movement.
Burgmaster Coolant System Controllers and Pump Motors
Dedicated electrical circuits and small motors managing coolant delivery to cutting tools and spindles. Issues include thermostat failure causing coolant overheating, pump motor capacitor failure, float switch malfunction in reservoir level sensing, and control relay failures.
Burgmaster Precision Encoders and Proximity Sensors
Legacy mechanical and electromagnetic sensors detecting spindle speed, tool position, and work-piece index completion. Failures: photo-interrupter contamination, loose encoder disk mounting, worn brush contacts in brush-type position sensors, and corroded sensor wiring.
Why Choose Synchronics for BURGMASTER Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on BURGMASTER equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common BURGMASTER Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in BURGMASTER equipment arriving at our workshop.
- ✓Spindle synchronization loss between multiple spindles — Worn cam profiles, slipped drive belts between spindle shafts, or failed mechanical index pin detents. In multi-spindle Burgmaster machines (20, 25, 30 series), any spindle running out of phase causes rejected parts and machine lockup.
- ✓Hydraulic pressure loss and slide advance failure — Internal pump wear reducing displacement, solenoid directional valve stuck by fluid sludge or particle contamination, or micro-cracks in steel hoses from fatigue cycling over decades of operation.
- ✓Electrical control cabinet relay chatter and intermittent machine stops — Burnt or pitted relay contacts causing arcing and circuit opening, coil insulation breakdown, or loose electrical terminals corroded by coolant vapor in humid Indian manufacturing environments.
- ✓Spindle motor winding insulation failure and phase-to-ground faults — Decades of thermal cycling, coolant mist ingress through motor ventilation, or contaminated grease in bearing assemblies causing rotor rub and insulation puncture. Legacy AC motors lack modern insulation materials.
- ✓Stuck mechanical collet chuck and work-piece ejection failure — Dried coolant and chip accumulation jamming collet actuation linkage, corroded solenoid plunger, or bent collet sleeve from past overload events.
- ✓Coolant pump motor capacitor failure and reduced coolant flow — Electrolytic capacitor drying out from heat exposure near spindle area, or electrical surge from loose neutral connection in plant wiring. Coolant temperature elevated from reduced flow causes tool chatter.
How We Repair Your BURGMASTER Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using BURGMASTER Equipment
We serve plant maintenance teams across all major industries where BURGMASTER automation is deployed.
Frequently Asked Questions — BURGMASTER Repairs
Do you repair Burgmaster equipment anywhere in India?+
Yes. Synchronics repairs the full Burgmaster product range — automatic screw machines, spindle motors, hydraulic systems, electrical control cabinets, and sensor assemblies. We offer PAN India door pickup from Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Surat, and all other cities. All repairs are completed at our 12,000 sq ft facility in Vadodara, Gujarat, with typical turnaround of 5-10 working days.
Can you repair legacy Burgmaster 20 and 25 series machines with hardwired relay controls?+
Absolutely. We specialize in Burgmaster automatic screw machines from the 1950s through 1980s. Our engineers understand cam-operated indexing, mechanical position sensors, and relay-based logic intimately. We repair or replace control cabinets, test spindle synchronization, and restore hydraulic performance to factory specifications. Many Indian fastener manufacturers still run these machines profitably with our support.
What is your average repair cost for Burgmaster spindle drive motor rewinding?+
Spindle motor rewinding for Burgmaster 5-10 HP units typically ranges from Rs. 8,000 to Rs. 18,000 including testing, depending on damage extent and winding complexity. We provide free diagnosis and quotation. In many cases, sourcing a fully reconditioned equivalent motor (Rs. 12,000-25,000) offers better value and warranty than rewinding older units.
Do you stock genuine Burgmaster spare parts like cam assemblies and collets?+
We maintain relationships with industrial obsolete parts suppliers and can source genuine Burgmaster cams, collets, pump internals, and motor stators. Lead time is typically 2-4 weeks. For common items (bearings, belts, hoses, relays, capacitors), we stock industrial-grade equivalents that meet or exceed Burgmaster specifications at competitive Indian pricing.
Can you troubleshoot Burgmaster machine hydraulic pressure loss remotely?+
We can guide you through basic checks — pump noise, solenoid coil continuity, reservoir level, and filter condition — via phone or video call. However, accurate diagnosis requires on-site pressure testing with gauges and fluid sampling. We offer emergency on-call service in Gujarat and Maharashtra, or arrange pickup from your facility for lab diagnosis at our Vadodara workshop.
How do I send my BURGMASTER unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a BURGMASTER drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on BURGMASTER repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your BURGMASTER unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
BURGMASTER Repair Catalog
No products found for BURGMASTER
Don't See Your BURGMASTER Model Listed?
We repair the full range of BURGMASTER industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
Get Your Equipment
Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service