CASSOLI Repair Services India
Cassoli is a specialized Italian manufacturer of industrial automation and control systems, founded in 1965. Known for precision-engineered PLCs, operator interfaces, and motion control equipment, Cassoli serves textile, packaging, food processing, and chemical industries across Europe and Asia. In India, Cassoli equipment is widely deployed in Gujarat and Maharashtra textile mills, pharmaceutical packaging lines, and food processing facilities where reliability and precision are critical.
Cassoli is a specialized Italian manufacturer of industrial automation and control systems, founded in 1965. Known for precision-engineered PLCs, operator interfaces, and motion control equipment, Cassoli serves textile, packaging, food processing, and chemical industries across Europe and Asia. In India, Cassoli equipment is widely deployed in Gujarat and Maharashtra textile mills, pharmaceutical packaging lines, and food processing facilities where reliability and precision are critical.
Synchronics has built deep technical expertise repairing Cassoli industrial controllers, HMI panels, and motion systems since 2005. Our 180+ engineers understand Cassoli firmware architecture, proprietary communication protocols, and hardware-specific failure modes. We perform board-level repairs, firmware restoration, and complete system commissioning for Cassoli PLC modules, touchscreen interfaces, and encoder modules — ensuring Indian manufacturers keep production lines running without costly downtime.
Certified Cassoli PLC and motion control repair specialists across India.
CASSOLI Product Lines We Repair
Our engineers are trained on the full CASSOLI product range. Below are the major product families we service.
Cassoli CP Series Compact PLCs
Modular programmable logic controllers designed for space-constrained industrial environments. Common failures include EEPROM corruption, CPU module board faults, analog I/O card dropout, and communication port failures that prevent ladder logic execution and remote monitoring.
Cassoli Touch HMI Operator Panels
Industrial touchscreen interfaces ranging from 3.5-inch to 15-inch displays for machine control and process visualization. Typical repair issues: capacitive touch sensor failures, LCD backlight degradation, serial communication timeouts, and corrupted application firmware.
Cassoli Motion Control Modules
Stepper and servo motor control cards integrated with PLC systems for positioning and speed regulation. Common faults include motor encoder signal loss, PWM driver IC burnout, feedback amplifier failure, and step-pulse synchronization errors.
Cassoli Communication Gateways
Industrial protocol converters supporting Modbus, Profibus, and proprietary Cassoli CAN bus protocols. Typical failures: RS-485 transceiver shorts, isolated power supply breakdown, firmware version incompatibility, and protocol timeout stack overflow.
Cassoli Analog Input/Output Modules
16-channel and 32-channel signal conditioning cards for pressure, temperature, and voltage measurement. Common repair issues: analog-to-digital converter drift, precision amplifier offset error, relay contact welding, and 4-20mA loop current imbalance.
Why Choose Synchronics for CASSOLI Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on CASSOLI equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common CASSOLI Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in CASSOLI equipment arriving at our workshop.
- ✓Cassoli PLC CPU module fails to boot or crashes intermittently — EEPROM memory corruption due to power surge, failed watchdog timer circuit, or degraded CPU microprocessor. Program memory cannot be read by the boot loader, resulting in halt state or restart loops.
- ✓Cassoli HMI touchscreen unresponsive or displays garbled graphics — Capacitive touch controller IC degradation, LCD flex cable disconnection from motherboard, or corrupted video BIOS firmware. Touch sensor calibration data loss prevents proper coordinate mapping.
- ✓Cassoli motion control module loses motor encoder feedback signals — Shielded encoder cable break, encoder IC failure, or differential signal amplifier saturation. Loss of pulse input prevents position feedback loop closure, causing servo instability and axis drift.
- ✓Cassoli gateway stops communicating on Modbus or CAN bus — RS-485 transceiver IC short circuit, CAN termination resistor failure, or protocol stack firmware bug in message parsing. Device stops responding to poll requests or transmits corrupted frames.
- ✓Cassoli analog I/O module reads incorrect sensor values or relay contacts weld — Analog-to-digital converter capacitor aging, precision instrumentation amplifier offset drift, relay coil surge inductor failure, or thermal sensor reference drift. Measurements deviate from factory calibration baseline.
- ✓Cassoli PLC program upload fails or communication timeout occurs — Serial port driver failure, baud rate mismatch, corrupted serial cable shielding, or expired Cassoli software license lock. Protocol handshake fails before program transfer can begin.
How We Repair Your CASSOLI Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using CASSOLI Equipment
We serve plant maintenance teams across all major industries where CASSOLI automation is deployed.
Frequently Asked Questions — CASSOLI Repairs
Do you repair Cassoli equipment anywhere in India?+
Yes. Synchronics repairs the full Cassoli product range including CP series PLCs, Touch HMI panels, motion control modules, communication gateways, and analog I/O cards. We offer PAN India door pickup from Mumbai, Delhi, Pune, Bangalore, Chennai, Hyderabad, Ahmedabad, and all other cities. All repairs are centralized at our Vadodara, Gujarat facility with 180+ experienced engineers.
Can you repair Cassoli HMI panels with corrupted touchscreen firmware or graphics display issues?+
Absolutely. Cassoli Touch HMI panels frequently suffer from LCD backlight degradation, capacitive touch sensor IC failure, and corrupted video BIOS. Synchronics specializes in Cassoli HMI restoration — we replace LCD modules, reprogram touch controller firmware, and restore original touchscreen calibration. Typical turnaround is 5-7 working days in Vadodara.
What if my Cassoli PLC program memory is corrupted and I don't have a backup?+
Synchronics can often recover corrupted Cassoli PLC program data through non-volatile memory forensic analysis. If recovery fails, we provide advice on reconstructing logic from system documentation or re-programming standard automation routines. We also maintain secure archives of recovered programs for our repeat customers.
Do you handle Cassoli motion control encoder failures and servo tuning?+
Yes. Encoder signal loss and motor control instability are common Cassoli motion module faults. Our engineers diagnose encoder IC failures, test differential amplifier circuits, replace damaged feedback components, and retune servo loop parameters. We validate repairs with test motors and oscilloscope verification before dispatch.
Can Synchronics help with Cassoli PLC integration into my existing control system?+
Beyond repair, Synchronics offers commissioning support for Cassoli equipment in mixed-brand automation environments. We troubleshoot Modbus gateway communication, validate protocol compatibility with your SCADA system, and provide technical documentation. Contact our technical team in Vadodara for integration consulting.
How do I send my CASSOLI unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a CASSOLI drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on CASSOLI repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your CASSOLI unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
CASSOLI Repair Catalog
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Don't See Your CASSOLI Model Listed?
We repair the full range of CASSOLI industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
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Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service