EDM Repair Services India

Yes. Synchronics repairs the complete EDM electrical control spectrum — power supplies, servo drives, safety relays, gap sensors, wire feed systems, and flushing controls. We offer door pickup and delivery across India from our Vadodara, Gujarat facility. Same-day turnaround available for urgent power supply and servo drive repairs affecting automotive and aerospace precision shops.

Absolutely. Many Indian precision shops retrofit EDM machines with Fanuc, Siemens, or Yaskawa servo drives to improve performance. Synchronics repairs and recalibrates these third-party servo systems as integrated components within the EDM control architecture. We have cross-brand expertise ensuring servo tuning parameters match EDM power supply dynamics and wire feed specifications.

Recast layer buildup typically indicates pulse frequency drift below optimal EDM cutting frequency (usually 200-500 kHz depending on wire gauge and material). This causes larger sparks with higher energy density, increasing thermal stress on the machined surface. Synchronics measures your pulse generator frequency against calibration standards and adjusts oscillator tuning to restore surface finish quality. We also verify gap voltage stability and flushing pressure regulation — both critical to controlling spark energy.

Synchronics recommends annual preventive maintenance on EDM power supplies operating in Indian manufacturing environments — higher humidity and dust contamination accelerate capacitor aging and component oxidation compared to European conditions. We perform frequency calibration, dielectric strength testing, and thermal imaging to identify aging components before failure. Most automotive suppliers and Tier-1 shops schedule this during planned production shutdowns to minimize impact.

Yes, wire tension and break detection are core EDM electrical systems we repair. We test and calibrate wire tension sensors, replace worn relay contacts in break detection circuits, and verify signal integrity across the wire feed servo loop. Many wire EDM faults originate in these circuits — failed sensors cause uncontrolled electrode advance and costly workpiece damage. Synchronics has dedicated test equipment for wire EDM-specific diagnostics.

Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.

Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.

All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.

Yes. If we cannot repair your EDM unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.