ELEXON POWER SYSTEMS Repair Services India
ELEXON Power Systems is a leading Indian manufacturer specialising in power electronics, uninterruptible power supplies (UPS), and industrial automation control systems. Based in India, ELEXON serves domestic manufacturing, pharmaceutical, data centres, and renewable energy sectors with reliable, cost-effective power management and automation solutions tailored to Indian industrial standards and climatic conditions.
ELEXON Power Systems is a leading Indian manufacturer specialising in power electronics, uninterruptible power supplies (UPS), and industrial automation control systems. Based in India, ELEXON serves domestic manufacturing, pharmaceutical, data centres, and renewable energy sectors with reliable, cost-effective power management and automation solutions tailored to Indian industrial standards and climatic conditions.
Synchronics Electronics repairs the complete ELEXON Power Systems product portfolio — from online and offline UPS systems to power factor correction devices, industrial inverters, and PLC-based automation controllers. Our 180+ engineers have extensive hands-on experience with ELEXON Power Systems equipment across Indian manufacturing plants, hospitals, and critical infrastructure facilities. We offer rapid fault diagnosis, component-level repairs, and on-site commissioning support.
Certified ELEXON Power Systems repairs with 30+ years industrial electronics expertise across India.
ELEXON POWER SYSTEMS Product Lines We Repair
Our engineers are trained on the full ELEXON POWER SYSTEMS product range. Below are the major product families we service.
ELEXON Online UPS Systems (3-Phase)
High-capacity, transformer-based online UPS units designed for continuous load protection in Indian industrial environments. Common faults include battery charging circuit failures, IGBt module burnout in inverter stages, and static switch relay malfunctions during mains restoration.
ELEXON Offline/Line-Interactive UPS (Single Phase)
Compact UPS solutions for small manufacturing units, clinics, and retail operations. Typical repair issues include rectifier diode failures, PWM controller IC burnout, and battery charging regulator malfunction due to voltage spike or transient damage.
ELEXON Power Factor Correction (PFC) Controllers
Thyristor and capacitor-based harmonic filtering and power factor improvement modules for industrial loads. Repair involves capacitor bank faults, thyristor firing circuit failures, and microcontroller-based control board damage from field voltage surges.
ELEXON Industrial Inverters (DC-AC Conversion)
Industrial-grade inverters for solar installations, battery-backed systems, and renewable energy applications across Indian plants. Common failures include IGBT module thermal stress, gate driver circuit faults, and capacitor degradation in harsh ambient conditions.
ELEXON Automation Controllers (PLC/HMI)
Compact programmable logic controllers and human-machine interfaces for machine control and process monitoring. Faults include relay card burnout, CPU processor failures, input/output isolation failures, and firmware corruption during power transients.
Why Choose Synchronics for ELEXON POWER SYSTEMS Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on ELEXON POWER SYSTEMS equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common ELEXON POWER SYSTEMS Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in ELEXON POWER SYSTEMS equipment arriving at our workshop.
- ✓Battery charging circuit failure in online UPS — Overcharging due to battery management module malfunction or rectifier diode open-circuit failure. Indian humidity and temperature fluctuations accelerate component aging in ELEXON charging circuits, particularly in non-air-conditioned facilities.
- ✓IGBT module thermal burnout and gate driver failure — Inadequate heat dissipation in high-load inverter and UPS power stages, compounded by dust accumulation on heatsinks common in Indian manufacturing floors. Gate driver IC shorts due to moisture ingress cause immediate IGBT destruction.
- ✓Static switch relay stuck or delayed response — Mechanical wear and contact erosion in ELEXON static bypass relay, worsened by frequent mains voltage fluctuations (common in Indian industrial areas). Control circuit capacitor leakage prevents clean relay triggering during transfer events.
- ✓Capacitor bank degradation and dielectric breakdown — Electrolytic and film capacitors in ELEXON PFC, UPS, and inverter circuits degrade under high ambient heat (40-50°C in Indian summers) and electrical stress. Leaking capacitors corrupt power output and damage downstream components.
- ✓Microcontroller corruption and firmware loss — Power supply glitches, voltage transients from lightning or switching surges, and inadequate firmware backup storage in ELEXON PLC and controller boards cause CPU reset loops or complete lockup.
- ✓Input/output isolation barrier failure — High-voltage transients exceed the dielectric strength of isolation opto-couplers and transformer barrier windings in ELEXON controllers. Poor grounding practices in Indian plant installations compound isolation stress.
How We Repair Your ELEXON POWER SYSTEMS Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using ELEXON POWER SYSTEMS Equipment
We serve plant maintenance teams across all major industries where ELEXON POWER SYSTEMS automation is deployed.
Frequently Asked Questions — ELEXON POWER SYSTEMS Repairs
Do you repair ELEXON Power Systems equipment anywhere in India?+
Yes. Synchronics repairs the complete ELEXON Power Systems portfolio — UPS systems (online and offline), inverters, PFC controllers, and automation controllers. We provide PAN India doorstep pickup from all major cities: Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Bangalore, Kolkata, and smaller industrial towns. All repairs are handled at our Vadodara, Gujarat facility where we maintain ELEXON component inventory and testing equipment.
How quickly can Synchronics repair an ELEXON UPS system failure?+
ELEXON online and offline UPS systems are typically diagnosed and repaired within 5-7 working days. For critical systems, we offer same-day courier pickup and expedited turnaround (2-3 days). We maintain common ELEXON spare parts — battery charging modules, IGBT sets, capacitor banks, and control boards — to minimise repair time. Emergency on-site repair is also available for large installations in Gujarat and neighbouring states.
What is the typical cost of repairing an ELEXON Power Factor Correction controller?+
ELEXON PFC controller repair costs range from Rs 8,000-25,000 depending on fault severity and component replacement scope. Thyristor module failures and capacitor bank replacement cost at the higher end; simple control board repairs at the lower end. We provide free fault diagnosis and a written repair quotation before work begins. Most repairs are cost-effective compared to purchasing new PFC units.
Can Synchronics repair ELEXON PLC controllers with programming and communication issues?+
Absolutely. ELEXON PLC and HMI controllers often suffer microcontroller corruption, memory loss, or communication port failure due to power surges common in Indian industrial sites. Synchronics extracts and restores firmware, repairs or replaces CPU boards, and tests all I/O channels and serial/Ethernet communication protocols. We coordinate with your IT team to restore original program logic post-repair.
Does Synchronics provide warranty on ELEXON Power Systems repairs?+
Yes. All ELEXON Power Systems repairs carry a 12-month parts and labour warranty covering component failure and workmanship. If the same fault recurs within the warranty period, we repair or replace the unit at no charge. Our warranty excludes misuse, unauthorized component substitution, and improper installation. We document all repair work with detailed service reports and component replacement certificates.
How do I send my ELEXON POWER SYSTEMS unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a ELEXON POWER SYSTEMS drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on ELEXON POWER SYSTEMS repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your ELEXON POWER SYSTEMS unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
ELEXON POWER SYSTEMS Repair Catalog
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service