EXAC Repair Services India
EXAC is a specialized German manufacturer of industrial automation controllers, motion control systems, and process monitoring equipment serving global manufacturing sectors. Known for robust, precision-engineered solutions in packaging, printing, material handling, and energy management, EXAC has built a strong presence across European and Asian markets including India's automotive and food processing industries.
EXAC is a specialized German manufacturer of industrial automation controllers, motion control systems, and process monitoring equipment serving global manufacturing sectors. Known for robust, precision-engineered solutions in packaging, printing, material handling, and energy management, EXAC has built a strong presence across European and Asian markets including India's automotive and food processing industries.
Synchronics Electronics repairs the complete EXAC product portfolio including motion controllers, programmable logic modules, frequency converters, and servo drive interfaces. With 180+ engineers and three decades of industrial electronics expertise, we handle EXAC fault diagnosis, component-level repairs, firmware updates, and full system integration testing—ensuring your production lines stay operational across India's demanding manufacturing environments.
Certified EXAC motion control and automation system repair across India.
EXAC Product Lines We Repair
Our engineers are trained on the full EXAC product range. Below are the major product families we service.
EXAC EasyMotion Series
Compact motion controllers for packaging and labeling machinery. Common faults include encoder signal loss, stepper motor phase failures, and CAN fieldbus communication breakdowns under high-temperature production floors.
EXAC ControlBridge PLC
Modular programmable logic controllers for process automation in food, pharmaceutical, and textile industries. Typical issues: analog input card faults, Ethernet port burnout, and memory module corruption from power surges.
EXAC PowerDrive Servo Interface
Advanced servo drive amplifiers for precision positioning in printing and converting equipment. Repair-critical problems: IGBT gate driver failures, torque feedback sensor faults, and DC bus capacitor degradation.
EXAC DataLog Monitoring Module
Real-time industrial IoT gateway for predictive maintenance and production data logging. Common failures: SD card controller burnout, network isolation transformer damage, and RTC battery failure.
EXAC FreqMaster Soft Starter
Solid-state soft-start controllers reducing inrush current in pump and compressor installations. Typical repair needs: thyristor bridge shorts, phase-loss detection relay sticking, and HMI communication board failures.
Why Choose Synchronics for EXAC Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on EXAC equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common EXAC Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in EXAC equipment arriving at our workshop.
- ✓EXAC EasyMotion encoder communication failure — SSI or CANopen encoder cables experience EMI interference from adjacent motor power lines in Indian manufacturing plants, causing signal degradation and synchronization loss in multi-axis packaging systems.
- ✓ControlBridge PLC analog input module drift — Dust ingress and thermal cycling in uncontrolled factory environments cause precision analog-to-digital converter chips to lose calibration, resulting in erratic sensor readings and process control failures.
- ✓PowerDrive servo IGBT gate driver shutdown — Under-voltage lockout circuits in EXAC servo amplifiers fail when plant power quality drops below 380V during peak load hours, a common issue in Indian industrial areas with inadequate grid infrastructure.
- ✓DataLog module Ethernet port short circuit — Moisture ingress and corrosion at RJ45 connectors, combined with improper surge protection, cause Ethernet transformer failure and network isolation breakdowns in humid textile mill and food processing environments.
- ✓FreqMaster soft-starter thyristor bridge failure — Extended under-loaded operation of soft starters in water pump applications causes parasitic oscillation in gate drive circuits, leading to uncontrolled thyristor firing and catastrophic short circuits.
- ✓EXAC controller real-time clock battery exhaustion — Onboard lithium battery in EXAC ControlBridge and EasyMotion modules loses charge over 5-7 years, causing timestamp corruption in production logs and recipe recall failures during system restart cycles.
How We Repair Your EXAC Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using EXAC Equipment
We serve plant maintenance teams across all major industries where EXAC automation is deployed.
Frequently Asked Questions — EXAC Repairs
Do you repair EXAC equipment across India?+
Absolutely. Synchronics maintains a fully equipped service center in Vadodara, Gujarat, with door pickup and delivery across Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Jaipur, Kolkata, and 50+ Indian cities. We repair all EXAC product lines—motion controllers, PLCs, servo drives, soft starters, and IoT modules—with 48-72 hour turnaround for standard faults.
Can you repair EXAC EasyMotion controllers with firmware issues?+
Yes. We perform complete firmware diagnostics, recover corrupted parameter sets from backup modules, reflash execution code, and validate real-time motion performance on loaded test benches. If your packaging line's axis sequencing is malfunctioning, we can recompile and optimize your machine's motion profile without replacing hardware.
What is your warranty on EXAC repairs?+
Synchronics offers 24 months comprehensive warranty on all component replacements and 12 months on repair labor. For critical production equipment, we provide 90-day extended protection plans covering remote diagnostics, priority support, and spare module loan-outs to minimize downtime.
How do you handle EXAC DataLog IoT module data recovery?+
Our technicians extract flash memory chips, recover production datasets using specialized forensic tools, and restore historical logs to your cloud or on-premise servers. Even if the module is water-damaged or electrically failed, we can salvage months of sensor and process data critical for root-cause analysis.
Do you carry EXAC spare parts inventory?+
We stock high-demand EXAC modules—analog cards, encoder interfaces, Ethernet ports, and power supply boards—for same-day replacements. For rare or obsolete components, we source directly from EXAC's European distribution network with 5-7 day lead times at competitive rates.
How do I send my EXAC unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a EXAC drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on EXAC repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your EXAC unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
EXAC Repair Catalog
No products found for EXAC
Don't See Your EXAC Model Listed?
We repair the full range of EXAC industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
Get Your Equipment
Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service