EXMAN ELECTRIC Repair Services India
EXMAN ELECTRIC is a specialized manufacturer of industrial electrical components and automation systems serving Indian manufacturing sectors since 1998. They produce custom-engineered power distribution units, motor control centres, soft starters, and PLC-integrated control panels for heavy industries. EXMAN has established a strong footprint across automotive, steel, cement, and textile mills in Gujarat and Maharashtra.
EXMAN ELECTRIC is a specialized manufacturer of industrial electrical components and automation systems serving Indian manufacturing sectors since 1998. They produce custom-engineered power distribution units, motor control centres, soft starters, and PLC-integrated control panels for heavy industries. EXMAN has established a strong footprint across automotive, steel, cement, and textile mills in Gujarat and Maharashtra.
Synchronics Electronics provides comprehensive repair and reconditioning services for EXMAN ELECTRIC control panels, soft starter units, and modular power systems. Our 180+ engineers have logged over two decades of experience troubleshooting EXMAN ELECTRIC designs, from legacy MCC layouts to modern VFD-integrated panels. We handle component-level diagnostics, PCB repairs, relay bank testing, and complete panel re-certification to Indian electrical standards.
Specialized EXMAN ELECTRIC panel and soft-starter diagnostics with turnaround under 7 days.
EXMAN ELECTRIC Product Lines We Repair
Our engineers are trained on the full EXMAN ELECTRIC product range. Below are the major product families we service.
EXMAN Soft Starter Systems
Soft starting units designed for reduced inrush current in 3-phase motor applications. Common faults include thyristor bridge failures, thermal overload trips, and control circuit voltage regulation issues in dusty industrial environments.
EXMAN Motor Control Centres (MCC)
Modular MCCs with integrated contactor banks, thermal overloads, and ammeter arrays for multi-motor plants. Repair challenges include worn contactors, fused thermal element replacement, and bus-bar corrosion in high-vibration settings.
EXMAN PLC Integration Modules
Custom PLC input-output modules for EXMAN control panels, providing Modbus and analog interface capabilities. Fault modes include stuck relays in I/O boards, 24V DC supply failures, and loose terminal connectors causing intermittent read errors.
EXMAN Power Distribution Panels
Custom-engineered distribution panels for mill and manufacturing facilities, handling up to 630A load distribution. Common issues: tripped circuit breakers, loose neutral connections, fuse element deterioration, and control transformer winding degradation.
EXMAN Thermal Overload Relay Blocks
Modular thermal overload units for individual motor protection in MCC environments. Recurring problems: bimetallic strip calibration drift, spring mechanism jamming, and false trip settings requiring re-tuning.
Why Choose Synchronics for EXMAN ELECTRIC Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on EXMAN ELECTRIC equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common EXMAN ELECTRIC Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in EXMAN ELECTRIC equipment arriving at our workshop.
- ✓Soft starter thyristor bridge short-circuit failure — EXMAN soft starters deployed in high-vibration foundries and forging plants experience thyristor failures when cooling fins accumulate ferrous dust, causing localized hotspots. Transient voltage spikes from upstream switchgear can also degrade the gate-drive optocoupler circuits.
- ✓MCC contactor chatter and arc pitting — EXMAN MCCs in textile mills experience prolonged contactor arcing due to worn silver alloy contacts and insufficient contact gap, particularly when switching inductive motor loads repeatedly in humid environments.
- ✓PLC module input lockout error codes — EXMAN PLC IO modules in multi-panel installations suffer from relay stiction in the input stage, often caused by inadequate conformal coating around solder joints in coastal or high-moisture plants. This triggers false input reads and halts automation sequences.
- ✓Control transformer primary winding insulation breakdown — EXMAN power distribution panels use control transformers stepping down 415V to 110V/230V. Insulation degradation accelerates near furnace and induction heating plants where ambient temperatures exceed 60 degrees C for extended periods.
- ✓Thermal overload relay repeated false trips — EXMAN thermal overload bimetallic strips drift in calibration, particularly in plants with fluctuating ambient temperatures. Strip hysteresis becomes unpredictable after 8-10 years of service, causing motors to trip below rated current.
- ✓Bus-bar corrosion and intermittent connection resistance — EXMAN MCC bus-bars in coastal Gujarat and Maharashtra facilities develop green oxide patina from salt-laden air and humidity, increasing connection resistance and causing voltage drops that trigger soft-starter voltage-sense faults.
How We Repair Your EXMAN ELECTRIC Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using EXMAN ELECTRIC Equipment
We serve plant maintenance teams across all major industries where EXMAN ELECTRIC automation is deployed.
Frequently Asked Questions — EXMAN ELECTRIC Repairs
Do you repair EXMAN ELECTRIC equipment anywhere in India?+
Yes. Synchronics repairs EXMAN ELECTRIC soft starters, motor control centres, PLC modules, power distribution panels, and thermal overload blocks across India. We provide same-day pickup from Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Surat, and all major industrial cities. All repairs are handled at our Vadodara facility with turnaround of 5-7 working days for standard diagnostics.
What is the typical repair cost for an EXMAN soft starter unit?+
EXMAN soft starter repair costs range from Rs 8,000 to Rs 35,000 depending on fault severity. Thyristor replacements cost Rs 12,000-18,000. Control card rework runs Rs 8,000-15,000. Cooling fin cleaning and recalibration is Rs 5,000-8,000. We provide free initial diagnostics and send detailed quotations within 24 hours of receipt.
Can Synchronics handle EXMAN MCC panel relocation and re-commissioning?+
Yes. Beyond repairs, Synchronics offers MCC de-energization, safe disconnection, transportation, and re-installation with full electrical testing and load verification. We issue updated single-line diagrams and safety certificates post-commission. This service is popular with plants upgrading or relocating production lines in Gujarat and Maharashtra.
Does EXMAN ELECTRIC soft starter repair include component-level warranty?+
Synchronics provides 12-month warranty on all replaced thyristors, optocouplers, and gate-drive modules in EXMAN soft starters. Control card rework carries 18-month warranty. We supply original test certificates showing pre- and post-repair waveforms, transition times, and thermal stability data.
How quickly can you deliver spare EXMAN thermal overload relay elements?+
For commonly stocked EXMAN TOR-10A, TOR-25A, and TOR-50A elements, we maintain inventory and can dispatch replacement bimetallic strips within 2-3 days. For custom or legacy units, procurement takes 7-10 days. All elements are calibrated and batch-tested before shipment to maintain trip-point accuracy.
How do I send my EXMAN ELECTRIC unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a EXMAN ELECTRIC drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on EXMAN ELECTRIC repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your EXMAN ELECTRIC unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
EXMAN ELECTRIC Repair Catalog
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We repair the full range of EXMAN ELECTRIC industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service