Fungilab Repair Services India
Fungilab is a Spanish manufacturer specializing in fermentation vessels, bioreactors, and laboratory bioprocess equipment. Founded in 1981, Fungilab serves pharmaceutical, biotechnology, food & beverage, and research institutions worldwide. Their precision-engineered fermentation systems are critical in Indian pharma manufacturing, contract research organizations (CROs), and academic microbiology labs. Fungilab equipment requires specialized knowledge for calibration, sensor maintenance, and control system repairs.
Fungilab is a Spanish manufacturer specializing in fermentation vessels, bioreactors, and laboratory bioprocess equipment. Founded in 1981, Fungilab serves pharmaceutical, biotechnology, food & beverage, and research institutions worldwide. Their precision-engineered fermentation systems are critical in Indian pharma manufacturing, contract research organizations (CROs), and academic microbiology labs. Fungilab equipment requires specialized knowledge for calibration, sensor maintenance, and control system repairs.
Synchronics Electronics has extensive experience servicing Fungilab fermentation control systems, temperature regulation electronics, pH/DO probe interfaces, and peristaltic pump controllers. Our 180+ engineers understand Fungilab's proprietary sensor calibration protocols and automated fermentation logic boards. We repair all Fungilab industrial electronics and bioprocess control modules, ensuring minimal downtime for pharmaceutical batch production and research environments across India. Our Vadodara facility maintains Fungilab spare sensor stocks and calibration reference standards.
Certified Fungilab bioprocess electronics and fermentation control system repairs across India.
Fungilab Product Lines We Repair
Our engineers are trained on the full Fungilab product range. Below are the major product families we service.
Fungilab Ancell Series
Benchtop and pilot-scale fermentation vessels (2L-50L) with integrated temperature, pH, and dissolved oxygen control. Common issues include sensor drift, heating element failures, and calibration module malfunctions in pharmaceutical R&D environments.
Fungilab Biostat Bioreactor Line
Modular bioreactor systems (5L-100L+) for mammalian cell culture and microbial fermentation. Repair focus: peristaltic pump controller faults, temperature probe calibration loss, foam detection sensor errors, and agitation motor speed controller issues.
Fungilab Control Module (FCM)
Standalone fermentation control electronics managing multiple sensors and actuators. Commonly fails due to pH electrode baseline drift, dissolved oxygen probe calibration errors, and relay contact corrosion in humid manufacturing areas.
Fungilab Sensor & Probe Interface
Specialized signal conditioning circuits for Fungilab proprietary pH, DO, and temperature sensors. Frequent failures include amplifier IC burnout, reference voltage instability, and connector oxidation in salt-spray pharmaceutical facilities.
Fungilab Peristaltic Pump Controller
Stepper motor drivers for media feed, acid/base addition, and inoculum pumps in automated fermentation cycles. Failure modes: PWM driver IC failure, stepper motor stalling detection circuit faults, and flow calibration data corruption.
Why Choose Synchronics for Fungilab Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on Fungilab equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common Fungilab Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in Fungilab equipment arriving at our workshop.
- ✓pH probe calibration loss or zero offset drift — Fungilab pH sensor electrodes deteriorate over 200-500 hours of continuous use. Calibration reference voltage stored in FCM control module becomes unstable due to capacitor aging or electrode asymmetry potential exceeding 50mV tolerance.
- ✓Dissolved oxygen (DO) probe signal dropout or stuck reading — Fungilab DO sensors use polarographic cells requiring regular electrolyte renewal. Signal conditioning IC faults, connector corrosion in humid pharmaceutical facilities, or water ingress into probe junction box prevent accurate real-time oxygen monitoring during batch fermentation.
- ✓Temperature controller oscillation or setpoint overshoot — Fungilab fermentation vessels use Pt100 RTD sensors with PID control loops tuned for specific vessel volumes. Sensor drift, water bath heater element fouling, or aged proportional valve solenoids cause temperature swings of 1-2°C during critical batch phases, compromising fermentation kinetics.
- ✓Peristaltic pump stalling or uneven flow rate — Fungilab stepper motor controller fails due to H-bridge IC degradation, microstepping resolution loss, or pump calibration data corruption in EEPROM. Worn peristaltic pump tubing or clogged check valves also prevent proper media feed delivery.
- ✓Foam sensor false triggers or no detection — Fungilab optical foam detection uses infrared LED and phototransistor sensing foam column height. IR LED aging, photodiode contamination, or signal conditioning amplifier offset drift cause false alarms or missed foam breakthrough, risking broth carryover and cross-contamination.
- ✓Fungilab data logging corruption or WiFi module disconnection — SD card flash memory failure, EEPROM wear-out from frequent batch cycle writes, or WiFi module TCP/IP buffer overflow cause fermentation parameter loss or network dropouts critical for regulatory documentation and SCADA integration in Indian pharma facilities.
How We Repair Your Fungilab Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using Fungilab Equipment
We serve plant maintenance teams across all major industries where Fungilab automation is deployed.
Frequently Asked Questions — Fungilab Repairs
Do you repair Fungilab equipment anywhere in India?+
Yes. Synchronics repairs the full Fungilab product range including Ancell fermentation vessels, Biostat bioreactors, control modules, sensor interfaces, and peristaltic pump controllers. We offer PAN India door pickup from Mumbai, Delhi, Pune, Bangalore, Chennai, Hyderabad, Ahmedabad, and all other cities. All repairs are processed at our certified facility in Vadodara, Gujarat. We maintain Fungilab sensor calibration standards and spare probe stock.
How long does Fungilab pH probe and DO sensor repair take?+
Standard pH electrode and DO probe refurbishment takes 5-7 business days. This includes electrode replacement, electrolyte fill (for DO), signal conditioning circuit testing, and two-point calibration validation. Emergency repairs (pH probe only) can be completed in 48 hours. Critical sensor failures affecting batch production are prioritized. We provide loaner Fungilab probe interfaces during repair.
What is the typical cost of Fungilab sensor calibration and recalibration service?+
pH probe recalibration with reference standard traceability: Rs 2,500-4,000. DO sensor recalibration (electrolyte + calibration): Rs 3,500-5,500. Temperature RTD calibration: Rs 1,500-2,500. Multi-sensor package (pH + DO + Temp) calibration: Rs 6,500-11,000. Prices vary by sensor condition and reference standard complexity. Synchronics provides ISO 9001 calibration certificates and NABL traceability for regulatory compliance.
Can Synchronics repair Fungilab fermentation control PCBs and stepper motor drivers?+
Yes. Synchronics specializes in component-level repairs of Fungilab FCM control boards, signal conditioning circuits, peristaltic pump driver boards, and heating element controllers. We replace failed IC chips (amplifiers, H-bridge drivers, microcontrollers), repair dry solder joints, and reprogram EEPROM calibration data. We maintain a stock of Fungilab-compatible ICs and test all repaired PCBs under load before return.
Does Synchronics offer preventive maintenance contracts for Fungilab bioreactor systems?+
Yes. Synchronics offers quarterly preventive maintenance (PM) contracts for pharmaceutical and research Fungilab installations. PM includes: sensor calibration verification, probe electrolyte inspection (DO), heating jacket descaling, pump tubing replacement, data logging backup, and firmware updates. Annual contracts start at Rs 18,000-35,000 depending on vessel count and sensor complexity. We schedule PM between batch cycles to minimize production downtime.
How do I send my Fungilab unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a Fungilab drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on Fungilab repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your Fungilab unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
Fungilab Repair Catalog
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We repair the full range of Fungilab industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service