HPS Industrial BV Repair Services India
HPS Industrial BV, headquartered in the Netherlands, specializes in power distribution, industrial switchgear, and control solutions for heavy manufacturing. With over three decades of expertise, HPS serves automotive, steel, cement, and chemical sectors globally. Their modular, robust designs are increasingly specified in Indian manufacturing plants seeking reliable, scalable power management infrastructure.
HPS Industrial BV, headquartered in the Netherlands, specializes in power distribution, industrial switchgear, and control solutions for heavy manufacturing. With over three decades of expertise, HPS serves automotive, steel, cement, and chemical sectors globally. Their modular, robust designs are increasingly specified in Indian manufacturing plants seeking reliable, scalable power management infrastructure.
Synchronics repairs the complete HPS Industrial BV portfolio including distribution boards, control panels, soft starters, and industrial switchgear. Our 180+ engineers have successfully repaired HPS equipment across textile mills, automotive foundries, and cement plants in India. We diagnose component failures, rewire corroded contact assemblies, and validate safety interlocks — restoring HPS systems to full operational capacity within 7-10 working days.
Specialized repairs for HPS switchgear, distribution systems, and industrial control modules.
HPS Industrial BV Equipment We Repair — By Category
HPS Industrial BV Product Lines We Repair
Our engineers are trained on the full HPS Industrial BV product range. Below are the major product families we service.
HPS Distribution Boards (DB Series)
Modular power distribution cabinets rated 100A to 1600A with integrated surge protection and phase monitoring. Common failures include oxidized contacts, tripped thermal overloads, and capacitor degradation affecting power factor correction.
HPS Soft Starters (SS Series)
Thyristor-based motor starting controllers reducing inrush current and mechanical stress. Repair focus: faulty gate drive circuits, shorted power semiconductors, and failed cooling fans causing thermal shutdown.
HPS Control & Monitoring Modules (CMM Series)
PLC-based automation controllers with analog/digital I/O for plant-wide monitoring. Frequent issues: corrupted firmware, relay chatter, and RS485 communication dropout under high EMI environments.
HPS Industrial Switchgear (ISW Series)
Compact vacuum and SF6 switchgear for substations and large-capacity feeder protection. Maintenance challenges: worn contact assemblies, loss of insulating gas pressure, and microprocessor control faults.
HPS Harmonic Filters (HF Series)
Active and passive filtering solutions for controlling power quality in VFD-heavy plants. Repair needs: capacitor bank failures, inductor winding shorts, and thyristor bridge malfunction in active filter units.
HPS Remote Terminal Units (RTU Series)
SCADA-compatible field devices for remote substation and feeder control. Common repairs: cracked circuit boards from thermal cycling, corroded terminal blocks, and modem/Ethernet port failures.
Why Choose Synchronics for HPS Industrial BV Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on HPS Industrial BV equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common HPS Industrial BV Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in HPS Industrial BV equipment arriving at our workshop.
- ✓Tripped overload relay with no external fault — HPS thermal overload relays in DB and soft starter modules drift due to aging bimetal strips and contamination from industrial dust and moisture ingress in Indian mill environments.
- ✓Loss of phase or unbalanced voltage detection failure — HPS phase monitoring circuits in distribution boards use opto-isolated comparators that fail when exposed to surge transients from welding equipment or grid switching events common in Indian industrial plants.
- ✓Soft starter thyristors firing continuously or not at all — HPS soft starter gate drive circuits degrade due to thermal cycling and moisture-induced solder joint fractures, particularly in the isolated MOSFET driver stages controlling thyristor gating.
- ✓CMM control module losing Modbus RTU communication — RS485 transceiver chips in HPS CMM modules fail due to repeated surge events on field wiring in plants with poor grounding; accumulated EMI also corrupts the firmware boot sector.
- ✓Capacitor bank in harmonic filter swelling or venting — HPS harmonic filter electrolytic and film capacitors in the LC tuning circuits fail prematurely under sustained elevated temperatures (common in summer in Indian plants) and harmonic distortion exceeding design limits.
- ✓RTU Ethernet port dead after lightning storm — HPS RTU Ethernet connectors and isolation transformers are vulnerable to indirect surge coupling on outdoor feeder cables; malfunctioning transient suppressors allow voltage spikes to damage the RJ45 module and CPU interface.
How We Repair Your HPS Industrial BV Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using HPS Industrial BV Equipment
We serve plant maintenance teams across all major industries where HPS Industrial BV automation is deployed.
Frequently Asked Questions — HPS Industrial BV Repairs
Do you repair HPS Industrial BV equipment anywhere in India?+
Yes, absolutely. Synchronics repairs the complete HPS Industrial BV range — distribution boards, soft starters, control modules, industrial switchgear, harmonic filters, and RTU systems. We offer pan-India door pickup from Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Kolkata, Surat, and all other major manufacturing hubs. All repairs are performed in our facility in Vadodara, Gujarat, with turnaround typically 7-10 working days.
What happens if an HPS soft starter thyristor is damaged?+
HPS soft starter thyristor failures often cascade because one shorted device creates excessive gate current that damages the driver circuit. Synchronics performs component-level diagnostics to identify whether the root cause is a defective gate drive IC or transient surge damage. We replace the faulty thyristor pair, rebuild gate drive circuits if needed, validate firing angles across the full motor load range, and test with actual connected equipment before return to ensure reliability.
Can Synchronics reprogram HPS CMM controllers if firmware is corrupted?+
Yes. We maintain factory firmware images for all HPS CMM module variants. If your CMM has lost communication or exhibits erratic relay output behavior due to corrupted memory, we reflash the CPU bootloader and application code, validate I/O operation on test benches, and reconfigure Modbus parameters per your documentation. Most firmware corruption cases are resolved within 2-3 days.
How do I know if my HPS distribution board capacitors are failing?+
Watch for swollen or bulging capacitor tops (especially in HPS harmonic filter or power factor correction modules), burning smell near the DB enclosure, or repeated nuisance trips of the overload relay even under normal load. Synchronics can test capacitor health using ESR meters and recommends preemptive replacement in plants older than 8-10 years, particularly in high-humidity or dust-heavy environments common across Indian mills. Contact us for on-site assessment.
What warranty do you offer on HPS Industrial BV repairs?+
Synchronics provides 24 months warranty on all component repairs and replacements for HPS equipment, including labor. If a repaired unit fails within warranty due to manufacturing defect or workmanship issues, we repair or replace it at no charge. We use genuine or equivalent-grade OEM components wherever possible and document all testing results so you have full traceability of the repair.
How do I send my HPS Industrial BV unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a HPS Industrial BV drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on HPS Industrial BV repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your HPS Industrial BV unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
HPS Industrial BV Repair Catalog
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
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48hr Turnaround
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6-Month Warranty
Every repair
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Pan-India Pickup
Doorstep service