IMG Repair Services India
IMG (Italiana Macchine Gestione) is a leading Italian manufacturer of AC inverters, servo drives, and motion control systems serving global industrial automation. With over six decades of engineering excellence, IMG specializes in compact, energy-efficient variable frequency drives and programmable logic controllers. Their product range is widely deployed across Indian textile mills, sugar processing units, cement plants, and pharmaceutical manufacturing facilities.
IMG (Italiana Macchine Gestione) is a leading Italian manufacturer of AC inverters, servo drives, and motion control systems serving global industrial automation. With over six decades of engineering excellence, IMG specializes in compact, energy-efficient variable frequency drives and programmable logic controllers. Their product range is widely deployed across Indian textile mills, sugar processing units, cement plants, and pharmaceutical manufacturing facilities.
Synchronics Electronics has established deep technical expertise in diagnosing and repairing IMG industrial electronics across all product families. Our 180+ engineers handle IMG drive failures, PLC communication faults, servo axis errors, and power stage breakdowns with factory-level precision. We repair the complete IMG catalog—from legacy analogue units to modern networked drives—backed by 30 years of industrial repair leadership across Vadodara, Gujarat.
Certified IMG drive and servo systems repair specialists serving Indian industry since 1994.
IMG Product Lines We Repair
Our engineers are trained on the full IMG product range. Below are the major product families we service.
IMG AC Inverters / Variable Frequency Drives
Compact and modular AC inverters (0.5 kW to 250 kW) for pump, fan, compressor, and conveyor motor control. Common repairs include power stage faults, control board failures, and firmware corruption due to voltage surges prevalent in Indian industrial zones.
IMG Servo Drives & Motion Controllers
High-performance servo drive systems with integrated encoder feedback and real-time motion control for precision machinery. Typical faults include phase loss detection failures, encoder communication loss, and thermal protection relay malfunctions under continuous Indian summer loads.
IMG Programmable Logic Controllers (PLC)
Compact and modular PLCs with Ethernet, Modbus, and CANopen interface options for textile automation, food processing, and material handling. Repair challenges include SD card corruption, Ethernet port failures, and input/output module isolation faults.
IMG Soft Starters & Motor Control Centers
Solid-state soft starters for three-phase induction motors (up to 630 A) reducing inrush current and mechanical shock in cement mills and sugar factories. Common failures include thyristor stack degradation and logic card burnout from inadequate heat dissipation.
IMG HMI Operator Panels & Touchscreen Interfaces
Seven-inch to fifteen-inch colour touchscreen operator interfaces with IP65 stainless steel enclosures for wet textile and food processing environments. Typical defects include capacitive touchscreen drift, Ethernet connectivity faults, and backlight power supply failures.
IMG Power Supplies & Auxiliary Modules
Industrial-grade 24 VDC and 48 VDC regulated power supplies, isolation transformers, and signal conditioning modules used throughout IMG control systems. Typical repairs address capacitor aging, voltage regulation chip failure, and overvoltage protection circuit degradation.
Why Choose Synchronics for IMG Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on IMG equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common IMG Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in IMG equipment arriving at our workshop.
- ✓IMG inverter power stage short-circuit failure — Thermal cycling stress on IGBT modules and solder joints in Indian environments with temperatures exceeding 50°C. Inadequate heat sink contact or cooling fan blockage accelerates module degradation. Voltage transients from unreliable utility supply are primary external triggers.
- ✓IMG drive communication protocol timeout (ModBus/CANopen failure) — Corrupted firmware in the main processor due to power surges, incomplete software updates, or noise interference on serial communication lines. Multi-drive networks in textile mills are especially vulnerable to EMI from nearby motor starters.
- ✓IMG servo encoder fault or incremental position error — Broken encoder cable insulation from vibration, moisture ingress at connector pins, or encoder disk mechanical damage. Rotating equipment in sugar mills and paper plants generates high shock loads affecting encoder integrity over 3-5 years of service.
- ✓IMG HMI touchscreen unresponsive or capacitive drift — Static discharge during humid monsoon seasons in coastal Indian plants damages touchscreen IC. Mineral deposits on screen surface from steam/spray in food and dairy processing interfere with capacitive sensing. Loose ribbon cable from thermal expansion-contraction cycles.
- ✓IMG soft starter thyristor or gate control circuit malfunction — Gate drive photocoupler isolation chip failure from thermal stress (soft starters often mounted in unventilated panel cabinets). Dust and humidity cause tracking or leakage on control PCB traces. Thyristor snubber capacitor degradation reduces voltage transient clamping.
- ✓IMG PLC SD memory card corruption or missing backup file — Premature power loss during program download or sudden mains failure without UPS protection. Defective SD card contact corrosion or manufacturing batch failures. Incompatible memory cards used during expansion, causing file system corruption.
How We Repair Your IMG Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using IMG Equipment
We serve plant maintenance teams across all major industries where IMG automation is deployed.
Frequently Asked Questions — IMG Repairs
Do you repair IMG equipment anywhere in India?+
Yes, Synchronics repairs the entire IMG product portfolio—AC inverters, servo drives, PLCs, soft starters, HMI panels, and power supplies. We offer PAN-India door pickup service from all major industrial cities: Mumbai, Delhi, Pune, Bangalore, Chennai, Hyderabad, Ahmedabad, Surat, and Vadodara. All repairs are processed at our ISO-certified facility in Vadodara, Gujarat, with standard turnaround of 5-7 working days.
How do I identify IMG drive fault codes and what do they mean?+
IMG drives display error codes on the control panel LED or HMI touchscreen. Common codes include: E01 (overvoltage shutdown), E02 (undervoltage fault), E05 (overtemperature), E08 (phase loss detected), E12 (encoder communication failure), and E20 (IGBT module failure). Synchronics maintains a complete IMG fault code diagnostic database and can interpret these remotely. Email a photo of your fault code, and our engineers will advise on repair severity and turnaround time.
Can Synchronics repair IMG inverters with burnt power transistors or failed IGBT modules?+
Absolutely. IGBT module failure is one of the most common IMG drive failures we repair in Indian industrial plants. Synchronics uses curve tracer equipment to test individual IGBT transistor pairs, identifies short-circuit or open-circuit conditions, and replaces the complete module with genuine or approved industrial-grade equivalents. We also reinforce solder connections, upgrade thermal interface material, and conduct full-load test simulation to prevent premature reoccurrence.
What is your warranty on repaired IMG equipment?+
Synchronics provides a 12-month zero-failure warranty on all repaired IMG industrial electronics. This covers parts and labour for any defects arising from our repair work. We exclude only physical damage, water ingress, or unauthorized modifications made after repair. Extended warranty options (24 months) are available at nominal cost. All repaired units are issued with a detailed test report, thermal imaging documentation, and load simulation results.
Do you offer IMG drive firmware updates or software re-programming services?+
Yes. Synchronics re-programmes IMG controller ROM with the latest factory firmware releases and can customize parameter settings for your specific motor and load profile. We maintain offline IMG firmware libraries and EPROM writing equipment. Common services include correcting firmware corruption, updating communication protocols (ModBus, CANopen), and re-tuning servo gain coefficients. Turnaround is 2-3 days including post-programme validation testing.
How do I send my IMG unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a IMG drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on IMG repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your IMG unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
IMG Repair Catalog
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Don't See Your IMG Model Listed?
We repair the full range of IMG industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service