INDUSTRIAL MAGNETICS Repair Services India
Industrial Magnetics Inc. (IMI) is a globally recognized leader in magnetic handling equipment, electromagnetic lifting systems, and magnetic separation technology. Based in Ohio, USA, with strong presence across global manufacturing sectors, Industrial Magnetics serves automotive, food processing, recycling, and heavy equipment industries. In India, their magnetic chucks, lifters, and separation systems are integral to metalworking shops, foundries, and manufacturing plants across Gujarat, Maharashtra, and Tamil Nadu.
Industrial Magnetics Inc. (IMI) is a globally recognized leader in magnetic handling equipment, electromagnetic lifting systems, and magnetic separation technology. Based in Ohio, USA, with strong presence across global manufacturing sectors, Industrial Magnetics serves automotive, food processing, recycling, and heavy equipment industries. In India, their magnetic chucks, lifters, and separation systems are integral to metalworking shops, foundries, and manufacturing plants across Gujarat, Maharashtra, and Tamil Nadu.
Synchronics Electronics specializes in repairing Industrial Magnetics electromagnetic control systems, magnetic chuck controllers, and lifting magnet circuitry. Our 180+ engineers have extensive experience troubleshooting IMI permanent magnet and electromagnet-based equipment failures. We service automotive suppliers, metal recycling facilities, and job shops across India, offering rapid turnaround and genuine technical expertise for Industrial Magnetics repair.
Expert repair of Industrial Magnetics magnetic controllers and electromagnetic lifting systems across India.
INDUSTRIAL MAGNETICS Product Lines We Repair
Our engineers are trained on the full INDUSTRIAL MAGNETICS product range. Below are the major product families we service.
Magnetic Chucks and Holding Systems
Industrial Magnetics permanent and electromagnetic chucks used for workpiece holding in milling, grinding, and grinding operations. Common faults include demagnetization, coil failures, and control circuit breakdowns affecting holding force and safety.
Electromagnetic Lifting Magnets
Heavy-duty lifting magnets for steel scrap, plate handling, and material loading. Failures typically stem from coil burnout, capacitor bank issues, and rectifier failures in the power supply circuits.
Magnetic Separation Systems
Industrial separators for removing ferrous contaminants from bulk materials, ceramics, and aggregates. Electronic control failures and magnet coil degradation are common repair challenges.
Magnetic Chuck Controllers
Power supply and control modules for energizing and de-energizing electromagnetic chucks. Prone to capacitor aging, coil shorts, and switching circuit failures under repeated duty cycles.
Permanent Magnet Assemblies
High-energy rare-earth and ferrite magnet assemblies used in handling and positioning applications. Failures include mechanical damage, thermal demagnetization, and mounting bracket corrosion.
Why Choose Synchronics for INDUSTRIAL MAGNETICS Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on INDUSTRIAL MAGNETICS equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common INDUSTRIAL MAGNETICS Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in INDUSTRIAL MAGNETICS equipment arriving at our workshop.
- ✓Magnetic chuck loses holding force intermittently — Capacitor bank degradation in the electromagnet power supply circuit reduces effective energization voltage. Aged aluminum electrolytic capacitors fail under thermal stress in Indian factory environments, causing ripple current increases and reduced DC output to the chuck coil.
- ✓Lifting magnet coil overheating and shutting down — Coil insulation breakdown from moisture ingress or thermal cycling causes increased resistance and eddy current losses. Common in coastal and humid regions of India where hygroscopic winding insulation absorbs moisture.
- ✓Controller power stage fails - magnet will not energize — Thyristor or MOSFET gate drive failures prevent switching of heavy load currents. Industrial Magnetics controllers often suffer from inadequate heatsinking in compact designs, causing junction temperature rise and gate oxide breakdown.
- ✓Permanent magnet assembly loses adhesion after months in service — Thermal cycling and vibration in manufacturing environments (particularly foundries and metal working shops) cause micro-slip of rare-earth magnet elements relative to mounting brackets, gradually reducing effective magnetic field strength.
- ✓Magnetic separation drum produces uneven separation performance — Coil connections corrode or partially open due to poor contact in magnet terminal blocks. Vibration-induced loosening is common in separation systems handling abrasive materials.
- ✓Rectifier bridge or DC output voltage erratic — Semiconductor rectifier diodes fail from thermal fatigue or transient overvoltage spikes in Indian power grids with poor power factor correction. Bridge circuits develop open or leaky junctions after years of duty.
How We Repair Your INDUSTRIAL MAGNETICS Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using INDUSTRIAL MAGNETICS Equipment
We serve plant maintenance teams across all major industries where INDUSTRIAL MAGNETICS automation is deployed.
Frequently Asked Questions — INDUSTRIAL MAGNETICS Repairs
Do you repair Industrial Magnetics equipment anywhere in India?+
Yes. Synchronics repairs the full Industrial Magnetics product range - electromagnetic lifters, magnetic chucks, controllers, and separation systems. We offer PAN India door pickup service from Mumbai, Delhi, Pune, Bangalore, Chennai, Hyderabad, Ahmedabad, Surat, and all major industrial cities. All repairs are completed in our Vadodara, Gujarat facility with 24-48 hour turnaround for most faults.
Why should I choose Synchronics for Industrial Magnetics repair instead of the OEM?+
Synchronics delivers faster turnaround than OEM service centers, typically 1-2 days versus 2-4 weeks. Our engineers understand Industrial Magnetics design deeply and often implement field-proven upgrades (better thermal protection, enhanced capacitor ratings) that improve equipment reliability. We provide transparent pricing with no hidden costs, and maintain full technical documentation for every repair.
What is the typical cost to repair an Industrial Magnetics magnetic chuck controller?+
Controller repair costs range from Rs. 8,000 to Rs. 22,000 depending on failure severity. Capacitor bank replacement costs Rs. 6,000-10,000; complete power stage transistor/thyristor failure costs Rs. 15,000-22,000. Synchronics provides detailed fault diagnosis within 24 hours with upfront cost estimate before proceeding with repair work.
Can Synchronics repair Industrial Magnetics permanent magnet assemblies that have lost holding force?+
Yes. Synchronics specializes in re-potting and re-assembling Industrial Magnetics permanent magnet units using epoxy compounds with vibration damping fillers. We measure post-repair holding force using calibrated load cells to verify specification compliance. Most reassembled magnets are good for another 5-10 years of service in Indian manufacturing environments.
Do you stock Industrial Magnetics spare parts and replacement components?+
Synchronics maintains inventory of common Industrial Magnetics spare parts including capacitor banks, rectifier bridges, coil assemblies, and control PCBs. For specific rare-earth magnets or custom coils, we procure directly from Industrial Magnetics USA or authorized distributors within 5-7 business days. Emergency repairs with customer-supplied replacement parts are supported same-day in many cases.
How do I send my INDUSTRIAL MAGNETICS unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a INDUSTRIAL MAGNETICS drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on INDUSTRIAL MAGNETICS repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your INDUSTRIAL MAGNETICS unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
INDUSTRIAL MAGNETICS Repair Catalog
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We repair the full range of INDUSTRIAL MAGNETICS industrial electronics — even if the specific model is not yet in our catalog. Send us the unit details and we'll confirm repairability within 24 hours.
Free evaluation • 6-month warranty • PAN India pickup
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Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service