INJECTA Repair Services India
INJECTA, a German leader in fluid metering technology since 1964, manufactures high-precision dosing pumps, metering systems, and injection equipment for chemical, pharmaceutical, water treatment, and food processing industries. With a strong global presence and growing demand in Indian manufacturing, INJECTA equipment is critical for process accuracy and regulatory compliance across refineries, dairies, and chemical plants.
INJECTA, a German leader in fluid metering technology since 1964, manufactures high-precision dosing pumps, metering systems, and injection equipment for chemical, pharmaceutical, water treatment, and food processing industries. With a strong global presence and growing demand in Indian manufacturing, INJECTA equipment is critical for process accuracy and regulatory compliance across refineries, dairies, and chemical plants.
Synchronics Electronics specializes in repairing INJECTA dosing pumps, metering controllers, solenoid valve units, and injection system electronics across India. Our 180+ engineers have deep expertise in INJECTA pump diagnostics, flow calibration faults, and controller failures. We service all 4 product lines in our catalog with factory-standard parts and full functional testing before dispatch.
Authorised INJECTA dosing pump repair partner with 30+ years expertise.
INJECTA Equipment We Repair — By Category
INJECTA Product Lines We Repair
Our engineers are trained on the full INJECTA product range. Below are the major product families we service.
INJECTA Dosing Pumps (Magnetic Drive & Peristaltic)
Variable-displacement dosing pumps for precise chemical injection in water treatment, oil refineries, and food processing. Common failures include magnetic coupler degradation, impeller wear, and loss of prime due to air ingress or seal deterioration.
INJECTA Metering Controllers & Proportional Valve Units
Electronic control systems for flow rate regulation and remote monitoring. Typical faults: analog input signal loss, solenoid coil shorts, pressure transducer drift, and firmware communication errors between PLC and valve driver.
INJECTA Injection Modules for Automation
Compact multi-channel injection systems integrated into automated production lines. Repair challenges include stepper motor encoder failures, micro-switching contact wear, and fluid bypass leaks in proportional sections.
INJECTA Solenoid Valve Assemblies
24 VDC and 230 VAC solenoid actuators for on-off injection control. Common defects: coil insulation breakdown, plunger stiction from mineral scale deposits, and leakage past poppet seals in high-viscosity fluid applications.
Why Choose Synchronics for INJECTA Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on INJECTA equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common INJECTA Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in INJECTA equipment arriving at our workshop.
- ✓Loss of prime and reduced flow output — Air ingress through worn mechanical seals, cracked wetted gaskets, or priming valve malfunction in INJECTA dosing pumps. Common in water treatment plants where suction conditions are not maintained.
- ✓Solenoid valve coil burnout or intermittent actuation — Transient voltage spikes from unshielded wiring, moisture ingress into coil potting, or continuous energization without adequate heat dissipation in high-ambient Indian factory environments.
- ✓Analog signal dropout or unstable flow readings on metering controller — Corrosion of 4-20 mA transducer connections, open circuit in pressure transmitter wiring, or loose PCB connector pins due to vibration in pump mounting.
- ✓Stepper motor non-response in INJECTA injection modules — Encoder disk slippage, broken phase windings in stepper coils, or corrupted step pulse commands from PLC due to EMI coupling from adjacent drive systems in automation lines.
- ✓Pressure relief valve stuck or sluggish response — Crystallization of chemical residue in poppet seats, mineral scale buildup from hard water, or worn spring tension in INJECTA proportional valve assemblies.
- ✓Magnetic coupler disconnection or noise during operation — Magnetic ring detachment from rotor due to adhesive failure, contamination of magnetic surfaces by ferrous particles, or axial misalignment in pump shaft bearing wear.
How We Repair Your INJECTA Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using INJECTA Equipment
We serve plant maintenance teams across all major industries where INJECTA automation is deployed.
Frequently Asked Questions — INJECTA Repairs
Do you repair INJECTA equipment anywhere in India?+
Yes. Synchronics repairs the full INJECTA product range - dosing pumps, metering controllers, solenoid valve units, and injection modules. We offer PAN-India door pickup from Mumbai, Delhi, Pune, Chennai, Hyderabad, Bangalore, Ahmedabad, Surat, and all other major cities. All repairs are performed at our 8000 sq ft facility in Vadodara, Gujarat, and returned within 7-10 working days.
What is the typical turnaround time for INJECTA pump repair?+
Standard INJECTA dosing pump repairs (seal replacement, impeller inspection, recalibration) take 5-7 days. Complex failures like magnetic coupler replacement or complete controller rebuild may take 10-12 days. We offer express 48-hour repair for critical water treatment applications. Pickup and return logistics are included in the repair quote.
Do you carry genuine INJECTA spare parts in stock?+
Yes. Synchronics maintains a stock of common INJECTA repair kits including seal assemblies, solenoid coils, pressure transducers, stepper motors, and valve cartridges. We source original parts directly from INJECTA distributors and hold inventory for the most-repaired models (ecos, Verdos, Telectron, ProMinent, Conceptrol). Custom-order parts are procured within 3-5 days.
Can you provide certification and calibration documentation for INJECTA repairs?+
Absolutely. Every INJECTA repair includes a detailed test report with flow rate verification, pressure testing results, seal integrity confirmation, and electrical safety compliance. We calibrate metering controllers to customer-specified setpoints using NIST-traceable flowmeters. Documentation is provided in English and Hindi for audit compliance in Indian manufacturing plants.
Why does my INJECTA pump lose prime in the summer months?+
INJECTA dosing pumps are sensitive to suction-side air ingress, which is exacerbated by high temperatures reducing fluid viscosity and increasing vapor pressure. Check that suction lines are submerged, seals are not cracked, and priming valve operation. If the problem persists, the mechanical seal assembly likely needs replacement. Synchronics can diagnose this with a vacuum test and provide a complete seal kit replacement with post-repair flow calibration.
How do I send my INJECTA unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a INJECTA drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on INJECTA repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your INJECTA unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
INJECTA Repair Catalog
Showing 1–4 of 4 INJECTA products
Other Brands We Repair in the Same Categories
Get Your Equipment
Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service