KATO ENGINEERING INC Repair Services India

Yes, absolutely. Synchronics Electronics repairs the complete Kato diesel engine electronics portfolio — fuel injection ECUs, governor systems, alternator regulators, and load-sharing modules. We offer PAN India door pickup from Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Kolkata, and all other major cities, with same-facility repairs in Vadodara, Gujarat. Typical turnaround for Kato engine controller repair is 5-7 working days.

Governor hunting is speed oscillation (rapid up-down fluctuation) in Kato VSG or ESD governors, common when multiple generators run in parallel. Root causes include worn mechanical linkages, failing speed sensors, or electronic control module faults. Synchronics diagnoses hunting using oscilloscope-based speed signal analysis, tests sensor outputs, inspects mechanical components for wear, and recalibrates electronic governors. We also verify engine fuel system response time, as sluggish fuel delivery worsens hunting instability.

Yes. We specialize in Kato AVR (Automatic Voltage Regulator) module repair — testing and replacing failed capacitors, transistors, and voltage sense circuits. Common failures include capacitor dry-out causing voltage droop, transistor leakage causing overvoltage, and potentiometer wear affecting voltage setpoint. We test avrs under load conditions and verify proper excitation response to grid voltage changes. Repaired modules include 12-month warranty.

Synchronics diagnoses Kato starter control circuits, crank relays, solenoid windings, and battery charging systems. We test relay contact resistance, check solenoid coil insulation, verify battery charging voltage from the alternator, and inspect starter motor engagement. Corroded relay contacts are cleaned or replaced; failed solenoids are rewound. We also identify charging circuit failures that deplete battery voltage and prevent proper crank engagement.

Yes, we repair Kato droop modules, current sensing circuits, and synchroscope interfaces used in parallel generator installations. Common issues are improper load-sharing causing generator overload tripping, frequency instability, and loss of synchronization between units. Synchronics verifies current transformer ratios and polarity, tests droop characteristic calibration, checks compensation circuits, and synchronizes governor response loops. This is critical for textile mills, data centers, and industrial plants running multiple Kato generator sets.

Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.

Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.

All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.

Yes. If we cannot repair your KATO ENGINEERING INC unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.