XP POWER Repair Services India
XP Power is a global leader in power conversion and embedded power solutions, specialising in AC-DC power supplies, DC-DC converters, and high-reliability military and medical-grade power modules. Founded in the UK and now operating across North America, Europe, and Asia-Pacific, XP Power serves demanding industrial, aerospace, medical, and telecom sectors. Their products are critical to power-sensitive applications across Indian manufacturing, defence electronics, and renewable energy installations.
XP Power is a global leader in power conversion and embedded power solutions, specialising in AC-DC power supplies, DC-DC converters, and high-reliability military and medical-grade power modules. Founded in the UK and now operating across North America, Europe, and Asia-Pacific, XP Power serves demanding industrial, aerospace, medical, and telecom sectors. Their products are critical to power-sensitive applications across Indian manufacturing, defence electronics, and renewable energy installations.
Synchronics Electronics has 180+ engineers trained in XP Power repair across our Vadodara facility, with expertise spanning medical-grade PSUs, ruggedised DC-DC converters, sealed power modules, and industrial power distribution systems. We repair all 10 XP Power product families in our catalog, including ECM series, LCM series, HBC series, and aerospace-qualified modules. Indian manufacturers trust Synchronics for rapid turnaround and 100% reliability on XP Power equipment — critical for medical devices, defence contracts, and continuous-process industries.
Authorised XP Power repair for medical, military, and industrial power modules across India.
XP POWER Equipment We Repair — By Category
XP POWER Product Lines We Repair
Our engineers are trained on the full XP POWER product range. Below are the major product families we service.
ECM (Embedded Chassis Mount) Series
Compact DC-DC converters for space-constrained industrial and embedded applications. Common faults include capacitor degradation, thermal derating at high ambient temperatures, and isolation breakdown due to humidity ingress in Indian coastal facilities.
LCM (Low Cost Module) Series
Cost-effective isolated DC-DC power modules for high-volume manufacturing and OEM applications. Typical failures include solder joint cracking under vibration, transformer saturation under sustained overload, and feedback circuit noise coupling in noisy plant environments.
HBC (High Bandwidth Converter) Series
High-frequency, low-noise DC-DC converters for precision instrumentation and aerospace applications. Repair typically addresses magnetic core saturation, transient response tuning, and EMI filtering restoration in industrial RF environments.
Medical-Grade Power Supplies
Fully isolated, reinforced-insulation AC-DC and DC-DC supplies meeting IEC 60601 standards. Common issues include leakage current drift, creepage/clearance erosion from chemical exposure, and patient isolation circuit failures requiring certified recalibration.
Aerospace Qualified Modules
Radiation-hardened and ruggedised power converters for defence, space, and avionics applications per MIL-STD-810G. Failures often involve outgassing from potting compounds in vacuum environments and thermal cycling-induced delamination.
Telecom & Data Centre PSUs
High-reliability 48V and 12V power supplies for telecom infrastructure, 5G networks, and data centre equipment. Typical problems include bulk capacitor failures under continuous load, fan bearing wear in dust-heavy Indian data centre climates, and front-end PFC circuit failure.
Why Choose Synchronics for XP POWER Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on XP POWER equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common XP POWER Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in XP POWER equipment arriving at our workshop.
- ✓Output voltage drift or out-of-spec regulation — Feedback reference voltage divider network suffers component drift due to thermal cycling and humidity. In Indian coastal regions, salt air accelerates circuit board corrosion on feedback nodes, causing calibration errors of 5-15% over 2-3 years of operation.
- ✓Thermal shutdown or power derating at operating temperature — Thermal paste between power semiconductor and heatsink has dried or separated due to repeated thermal cycling in Indian summer heat (ambient 45-50°C). Dies throttle output to prevent thermalrunaway, causing intermittent equipment shutdown on hot days.
- ✓Isolation resistance below specification, leakage current high — Potting compound has absorbed moisture from humid Indian air, or transformer insulation winding has developed micro-cracks from flexing during transport and vibration. Isolation resistance can drop from >1 GΩ to <100 MΩ in severe cases.
- ✓No output power, dead supply, blown primary fuse — Inrush current surge during cold start, external load short-circuit, or input transient (common near heavy machinery or welding shops in Indian plants) exceeds MOV and fuse rating. Primary-side control IC and front-end MOSFET may also be damaged.
- ✓Ripple and noise on output bus exceeds datasheet maximum — Output filter capacitors have aged or failed (ESR increases with temperature and time), or coupling capacitors in the feedback loop have drifted. In noisy plant environments near variable frequency drives or power welders, conducted emissions can couple into the output filter.
- ✓Intermittent shutdown or erratic output under normal load — Cold solder joints on power stage or feedback control circuit have fractured from thermal cycling or vibration during transport/installation. Output connector pin corrosion or loose crimp also causes intermittent contact. XP Power modules used in outdoor or marine-adjacent Indian facilities are especially vulnerable.
How We Repair Your XP POWER Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using XP POWER Equipment
We serve plant maintenance teams across all major industries where XP POWER automation is deployed.
Frequently Asked Questions — XP POWER Repairs
Do you repair XP Power equipment anywhere in India?+
Yes. Synchronics repairs the full XP Power product range — DC-DC converters, embedded chassis-mount modules, medical-grade isolated supplies, aerospace-qualified power modules, and telecom 48V/12V systems. We offer PAN-India door pickup and courier from Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Bangalore, and all other metro and non-metro cities. All repairs are done in our Vadodara, Gujarat facility with 180+ engineers and ISO 9001 certification.
Can Synchronics repair XP Power medical-grade power supplies with IEC 60601 certification intact?+
Yes. We have certified engineers trained in medical device repair and IEC 60601 insulation/leakage current procedures. After repair, we conduct full electrical safety testing (insulation resistance >50 MΩ, leakage current <10 mA), retest isolation breakdown voltage (typically 1.5 kV RMS for patient isolation), and issue calibration certificates. Your equipment is returned fully compliant and test-documented. Typical turnaround is 7-10 days.
What XP Power product lines does Synchronics stock spare components for?+
We maintain spare inventory for ECM series, LCM series, HBC series, medical-grade PSU components, and telecom power supply modules. We stock key power semiconductors (MOSFETs, IGBTs, diodes), magnetic components (transformers, inductors), filter capacitors, potting materials, and thermal interface compounds. If a component is not in stock, we source from authorised suppliers within 2-3 days and prioritise customer urgent requirements.
How do you handle XP Power modules that have been potted or sealed?+
Synchronics has expertise in careful depotting of sealed and potted XP Power modules using controlled heat and safe solvents. We document the original potting material (silicone, epoxy, or urethane), repair the internal circuit or component, and re-pot with equivalent or upgraded material. For aerospace-qualified modules, we verify material specifications and outgassing performance per NASA-STD-6001. Estimated repair time is 5-7 working days.
Do you offer calibration certificates and warranty on XP Power repairs?+
Yes. Every repaired XP Power supply is tested against published datasheet specifications using calibrated test equipment (oscilloscopes, power analysers, insulation testers). We issue a detailed calibration certificate with output voltage, ripple, isolation resistance, thermal performance, and any load-regulation data. Standard warranty is 12 months parts and labour. Extensions and extended warranty terms can be negotiated for critical OEM or production environments.
How do I send my XP POWER unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a XP POWER drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on XP POWER repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your XP POWER unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
XP POWER Repair Catalog
Showing 1–10 of 10 XP POWER products
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service