YASKAWA ELECTRIC Repair Services India
Yaskawa Electric Corporation, founded in Fukuoka, Japan in 1915, is a world-renowned manufacturer of industrial robots, servo motors, variable frequency drives (VFDs), and motion control systems. The company serves automotive, electronics, pharmaceuticals, and heavy industries globally. Yaskawa's Indian operations have established significant presence in manufacturing hubs across Gujarat, Maharashtra, Tamil Nadu, and Telangana, supplying critical automation solutions to India's rapidly evolving industrial sector.
Yaskawa Electric Corporation, founded in Fukuoka, Japan in 1915, is a world-renowned manufacturer of industrial robots, servo motors, variable frequency drives (VFDs), and motion control systems. The company serves automotive, electronics, pharmaceuticals, and heavy industries globally. Yaskawa's Indian operations have established significant presence in manufacturing hubs across Gujarat, Maharashtra, Tamil Nadu, and Telangana, supplying critical automation solutions to India's rapidly evolving industrial sector.
Synchronics Electronics specialises in comprehensive repair and refurbishment of Yaskawa Electric equipment across five core product families: servo drives, variable frequency drives, robot controllers, servo motors, and industrial PLCs. With 180+ engineers and three decades of expertise, we service Yaskawa systems for India's leading automotive OEMs, textile mills, cement plants, and food processing facilities. Our facility in Vadodara diagnoses and restores Yaskawa equipment to original specifications, minimizing production downtime for manufacturers across India.
Certified Yaskawa Electric servo drive, VFD, and robot controller repair across all Indian industrial sectors.
YASKAWA ELECTRIC Equipment We Repair — By Category
YASKAWA ELECTRIC Product Lines We Repair
Our engineers are trained on the full YASKAWA ELECTRIC product range. Below are the major product families we service.
SERVOPACK Servo Drives
High-precision servo drive systems for positioning and motion control. Common issues include encoder faults, current limiting errors, and communication breakdowns between drive and servo motor. Synchronics restores full functionality through component-level diagnostics and firmware reloading.
GA700 and V7 Variable Frequency Drives
Industrial VFDs controlling AC motors in production lines. Typical failures involve IGBT module degradation, capacitor swelling, and phase loss detection errors. Synchronics performs board-level repair, component replacement, and parametrisation for Indian industrial applications.
Motoman Robot Controllers
Control systems for industrial collaborative and articulated robots. Common faults include teach pendant communication loss, axis servo errors, and memory corruption. Synchronics restores controller functionality and recalibrates robot kinematics.
Sigma-7 and Sigma-5 Servo Motors
Precision servo motors for high-speed positioning in machinery. Failure modes include rotor bearing wear, encoder delamination, and winding insulation breakdown. Synchronics provides motor rewinding, bearing replacement, and performance validation.
MP2300 and MP2500 Multipurpose PLCs
Industrial programmable logic controllers for discrete and process automation. Common issues include module slot failures, Ethernet port damage, and program memory loss. Synchronics restores module functionality, replaces failed I/O cards, and backs up/restore logic programs.
Why Choose Synchronics for YASKAWA ELECTRIC Repairs?
PCB-Level Expertise
We repair down to the component level — not just swap boards. Our engineers identify root causes, replace failed IGBTs, capacitors, processors, and gate drivers on YASKAWA ELECTRIC equipment.
Fast Turnaround
Standard 7–10 working days. Express 3–5 days available for critical breakdowns. Emergency same-day/next-day service for unplanned downtime.
6-Month Warranty
Every repaired unit ships with a 6-month comprehensive warranty on parts and labour. Our repair success rate is over 94% across all brands.
All-India Service
Couriered repairs accepted from any city in India. Doorstep pickup available in Vadodara, Mumbai, Pune, Ahmedabad, Surat, Chennai, and more.
Common YASKAWA ELECTRIC Equipment Faults We Fix
Based on 30+ years of repair data, these are the most frequent failure modes we see in YASKAWA ELECTRIC equipment arriving at our workshop.
- ✓SERVOPACK servo drive current limiting error (AL-5xx codes) — Overcurrent protection activates due to encoder signal degradation, shorted motor windings, or excessive load inertia mismatch. Indian textile and packaging machinery operators frequently encounter this after motor coupling misalignment.
- ✓GA700/V7 VFD IGBT module failure and gate drive malfunction — Thermal stress from monsoon humidity and high ambient factory temperatures causes solder joint cracking on IGBT modules. Poor power supply filtering leads to gate drive circuit instability in Indian plants with weak grid voltage conditions.
- ✓Motoman robot teach pendant communication loss (E7006, E7017 errors) — Connector corrosion on teach pendant handshake cable in humid automotive assembly plants. Yaskawa YRC controller Ethernet port degradation from voltage spikes during power outages common in Indian manufacturing zones.
- ✓Sigma servo motor encoder delamination and loss of commutation — Vibration-induced stress on encoder mounting PCB in high-speed spindle and conveyor applications. Condensation ingress into encoder housing causes capacitive coupling and absolute position sensor drift.
- ✓MP2300/MP2500 PLC module slot connectivity failures and I/O card wear — Repeated power cycling during electrical transients on Indian grid causes micro-fractures in module slot contacts. Chemical corrosion in coastal manufacturing environments (Mumbai, Chennai, Visakhapatnam) degrades backplane traces.
- ✓Yaskawa VFD DC bus capacitor swelling and power section short circuits — Electrolytic capacitors degrade prematurely under continuous operation above 50°C ambient in steel mills and foundries across Gujarat and Maharashtra. Poor input line filtering allows voltage spikes to stress capacitor dielectric.
How We Repair Your YASKAWA ELECTRIC Unit
Receive & Log
Your unit is logged into our tracking system with a unique job number. You receive WhatsApp / email updates at every stage.
Fault Diagnosis
Board-level diagnosis using oscilloscopes, LCR meters, and thermal cameras. Root cause identified before any repair begins.
Component Repair
Faulty ICs, capacitors, MOSFETs, IGBTs, and gate drivers replaced with genuine or equivalent-spec components.
Full-Load Test
Unit tested under rated load with original or equivalent motor. All parameters verified. 6-month warranty issued.
Industries Using YASKAWA ELECTRIC Equipment
We serve plant maintenance teams across all major industries where YASKAWA ELECTRIC automation is deployed.
Frequently Asked Questions — YASKAWA ELECTRIC Repairs
Do you repair Yaskawa Electric equipment anywhere in India?+
Yes. Synchronics repairs the complete Yaskawa Electric portfolio — servo drives, VFDs, robot controllers, servo motors, and industrial PLCs. We offer PAN India door-to-door pickup from all major cities including Mumbai, Delhi, Pune, Chennai, Hyderabad, Ahmedabad, Bangalore, Kolkata, and across India. Equipment is transported to our fully equipped repair facility in Vadodara, Gujarat, and returned within 5-10 working days.
What is your turnaround time for Yaskawa servo drive and VFD repair?+
Standard turnaround for Yaskawa SERVOPACK drives and GA700/V7 VFDs is 5-7 working days after receipt. This includes comprehensive diagnostics, component replacement, firmware verification, and parametric testing. Emergency repair services with 48-72 hour turnaround are available for critical production machinery at priority handling rates. All repairs include 12-month manufacturer-equivalent warranty.
Can Synchronics repair Yaskawa Motoman robot controllers and teach pendants?+
Absolutely. We specialise in Yaskawa Motoman YRC1000, YRC1000-MICRO, FS100-YR, and FS150-YD robot controllers. Our team restores axis servo communication, rebuild teach pendant handshake circuits, and reprogramme kinematic parameters. We calibrate robots to sub-millimetre accuracy for automotive assembly and precision manufacturing applications across India.
Do you offer preventive maintenance contracts for Yaskawa drives and motors in Indian plants?+
Yes. Synchronics provides scheduled preventive maintenance contracts covering periodic inspection, thermal imaging analysis, capacitor health monitoring, and predictive fault diagnostics for Yaskawa servo drives, VFDs, and motors. Our engineers visit your facility quarterly or as agreed, and we maintain spare component inventory for rapid on-site replacement. Contracts are tailored to your production criticality and equipment portfolio.
How do you diagnose Yaskawa equipment fault codes like AL-xxx on servo drives or E-codes on robot controllers?+
Our engineers use Yaskawa proprietary diagnostic tools, oscilloscopes, and thermal imaging to decode fault codes with precision. We perform encoder signal analysis, current waveform capture, and closed-loop performance testing. Every fault diagnosis includes a detailed report explaining root cause and preventive recommendations. For ongoing support, we provide documentation of all fault codes discovered and your corrective actions.
How do I send my YASKAWA ELECTRIC unit for repair?+
Pack the unit securely and courier it to our Vadodara workshop. Include a note with the fault description and your contact details. We will log it into our system and WhatsApp you a job number within 24 hours of receipt. Doorstep pickup is available in Vadodara, Ahmedabad, Surat, Mumbai, and Pune.
What is the cost of repairing a YASKAWA ELECTRIC drive or PLC?+
Repair cost depends on the model and the fault. We offer a free diagnosis — once we identify the fault, we provide a fixed quotation before proceeding. Typical repairs cost 20–40% of the new unit price. We will never repair without your approval.
What warranty do you provide on YASKAWA ELECTRIC repairs?+
All repaired units carry a 6-month comprehensive warranty covering the same fault and related issues. If the fault recurs within the warranty period, we repair it free of cost.
Do you provide a no-fix, no-fee guarantee?+
Yes. If we cannot repair your YASKAWA ELECTRIC unit after diagnosis, you pay only the diagnosis fee (₹500–₹1,500 depending on the product). The unit is returned to you at no additional charge.
YASKAWA ELECTRIC Repair Catalog
Showing 1–5 of 5 YASKAWA ELECTRIC products
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Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service