Tyre Manufacturing Plant
Electronics Repair
Component-level repair for Siemens, ABB, HF Mixing Group, VMI, Mitsubishi and Allen-Bradley electronics — Banbury mixer drives, curing press PLCs, building machine controllers, calender and extruder drives. Returned in 48 hours, not 16 weeks.
We Repair Electronics from Every Major Tyre Manufacturing OEM
From Siemens SINAMICS multi-axis drives to VMI building machine controllers and ABB Banbury mixer drives — if it powers your tyre plant, we can repair it.
SINAMICS S120 multi-axis drives · SIMOTION motion controllers · S7-400 / S7-1500 PLCs
SINAMICS S120 servo and vector drive modules for curing press multi-axis positioning, SIMOTION D motion controllers for building machine drum synchronisation, S7-400/1500 CPU and I/O cards for calender line PLCs and batch automation
ACS880 / DCS 880 drives · AC500 PLCs · IRB robot controllers
ACS880 multidrive modules for calender and extruder lines, DCS 880 DC drives for Banbury mixer rotor motors, AC500 PLC CPU and communication modules, IRB robot controller boards for tyre handling and palletising
Banbury mixer controllers · Rotor drive electronics · Batch-off cooling line boards
Farrel and Pomini Banbury mixer main controller boards, rotor drive power modules, ram pressure control electronics, batch-off cooling conveyor drive boards, compound temperature monitoring systems
TBM controllers · Servo drive systems · Real-time ply & belt positioning boards
VMI tyre building machine (TBM) main controller boards, multi-axis servo drive modules for drum positioning, real-time ply and belt positioning control boards, servicer feed servo amplifiers, bead setting electronics
FR-A800 inverters · MELSEC iQ-R PLCs · MR-J5 servos · GOT2000 HMIs
FR-A800 high-performance inverter power boards for extruder screw drives, MELSEC iQ-R CPU and network modules for curing press automation, MR-J5 servo amplifiers for building machine positioning, GOT2000 HMI touchscreen and backlight repair
PowerFlex 755 drives · ControlLogix PLCs · Kinetix servos · PanelView HMIs
PowerFlex 755 drive power and control boards for winding and cutting lines, ControlLogix L8 CPU modules for plant-wide tyre production automation, Kinetix 5700 servo drives for building machine and splicing, PanelView Plus 7 HMI panels
Also: Danfoss · Yaskawa · Schneider Electric · Lenze · SEW-Eurodrive · Omron · Beckhoff · KEBA
What We Repair in Your Tyre Plant
Every electronic subsystem — from the Banbury mixer drive to the inspection system — repaired at component level.
Banbury Mixer Drive & Controller Repair
ABB DCS 880 DC drives, Siemens SINAMICS, HF Mixing Group controllers — rotor motor drive modules, ram pressure control boards, compound temperature monitoring electronics, and batch sequencing PLCs.
Curing Press PLC & Servo Repair
Siemens S7-400/1500, Allen-Bradley ControlLogix, Mitsubishi MELSEC iQ-R — bladder pressure PLC controls, mould height servo drives, temperature regulation boards, and curing cycle timer modules.
Tyre Building Machine Controller Repair
VMI TBM controllers, Siemens SIMOTION, multi-axis servo systems — drum positioning drives, ply/belt applicator servo amplifiers, bead setter electronics, and servicer feed control boards.
Calender & Extruder Drive Repair
ABB ACS880 multidrive, PowerFlex 755, FR-A800 inverters — calender roll gap servo drives, extruder screw motor VFDs, haul-off tension control drives, and sheet thickness regulation electronics.
Multi-Axis Servo System Repair
Siemens SINAMICS S120, Mitsubishi MR-J5, Kinetix 5700 — multi-axis synchronised servo drives for building machines, winders, and cutters. Encoder interface, drive-to-drive communication, and position loop repair.
Inspection System & Vision Board Repair
Tyre uniformity machine controllers, X-ray inspection system boards, sidewall and tread vision inspection electronics, force variation measurement system boards, and balance machine control modules.
India's Specialist in Tyre Plant Electronics Repair
When a Banbury mixer drive trips or a curing press PLC fails, the OEM quotes 8-16 weeks for a replacement board at several lakhs. Synchronics returns it repaired and load-tested in 48 hours at a fraction of the cost.
Get Your Tyre Line Back Online in 3 Steps
Pan-India courier pickup. 48-hour repair. Door return.
Send Your Board
Courier your faulty drive, PLC, or controller to our Vadodara lab. We collect pan-India. Provide machine model (Banbury, TBM, curing press), OEM part number, and fault description for fastest turnaround.
Component-Level Repair
Your board is diagnosed on OEM-equivalent test rigs, root cause identified, and repaired at component level — IGBT, MOSFET, gate driver, encoder IC, or BGA — with full schematic reference.
Tested & Returned in 48 hrs
Functionally tested under simulated tyre plant load conditions. 6-month warranty certificate + full service report with root cause analysis and parts list. Back at your plant within 48 hours.
Tyre Industry Sub-Sectors We Serve
From rubber compound mixing to final inspection — every stage of tyre manufacturing.
Trusted by Tyre Plants Across India
Chennai · Pune · Vadodara · Mysuru · Kalamassery · Limda · Haridwar · Gwalior · Aurangabad · Bengaluru
Frequently Asked Questions
Everything you need to know about tyre plant electronics repair with Synchronics.
Yes. Banbury mixer drive repair is one of our core competencies. We repair ABB DCS 880 DC drives, Siemens SINAMICS drives, and HF Mixing Group (Farrel/Pomini) controllers used in internal mixers — including rotor motor drive power modules, ram pressure control boards, and compound temperature monitoring electronics. All repairs are load-tested at rated current before return.
Yes. We repair VMI TBM main controller boards, multi-axis servo drive modules for drum positioning, real-time ply and belt positioning control boards, and servicer feed servo amplifiers. Our engineers have experience with the high-precision servo synchronisation requirements specific to tyre building machines.
Most VFD drives, PLC boards, servo amplifiers, and HMI panels are returned within 48-72 hours of receipt. OEM replacement boards from Europe take 8-16 weeks and cost significantly more. Our component-level repair is faster and more economical, with a 6-month written warranty.
Yes. We repair Siemens S7-400 and S7-1500, Allen-Bradley ControlLogix, and Mitsubishi MELSEC iQ-R PLCs used in curing press automation — including CPU modules, temperature regulation I/O boards, bladder pressure control cards, and mould height positioning servo drives. Curing cycle parameters are preserved during repair.
Yes. We serve tyre manufacturers and rubber product companies across all major tyre manufacturing hubs — Chennai, Pune, Vadodara, Mysuru, Kalamassery, Limda, Haridwar, Gwalior, Aurangabad, and Bengaluru. Pan-India courier pickup is arranged with anti-static packing guidance provided.
Tyre Manufacturing Plant Electronics Repair — Pan India
Synchronics Electronics Private Limited is India's specialist in component-level repair of tyre manufacturing plant electronics — servicing Siemens SINAMICS S120 multi-axis drives and SIMOTION motion controllers for building machines, ABB ACS880 multidrive systems and DCS 880 DC drives for Banbury mixers, HF Mixing Group (Farrel/Pomini) Banbury mixer controllers and rotor drive electronics, VMI tyre building machine controllers and servo drive systems, Mitsubishi Electric FR-A800 inverters and MR-J5 servo amplifiers, and Allen-Bradley PowerFlex 755 drives and ControlLogix PLCs used across mixing rooms, building halls, curing areas, calender lines, extrusion departments, and final inspection.
With OEM-grade schematics, dedicated test rigs, and 32 years of industrial electronics experience, we diagnose and repair at the component level — not by board swap. This delivers significantly lower cost, faster turnaround (48 hours vs 8-16 weeks for OEM spares from Europe), and better reliability. Every repair is backed by a 6-month written warranty and a detailed service report documenting root cause analysis, replaced components, and functional test results under simulated tyre plant load conditions.
We serve tyre manufacturers across all major Indian tyre manufacturing hubs — Chennai (Sriperumbudur, Tiruvottiyur), Pune (Chakan), Vadodara, Mysuru, Kalamassery (Kochi), Limda, Haridwar, Gwalior, Aurangabad, and Bengaluru — with pan-India courier pickup and express door return. Whether your plant runs Siemens SINAMICS S120 multi-axis servo systems on VMI building machines or ABB DCS 880 DC drives on Banbury internal mixers, Synchronics has the expertise and component inventory to get your tyre production line running again.
Get Your Equipment
Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service