Wire & Cable Manufacturing
Electronics Repair India
Component-level repair for Siemens, ABB, Niehoff, Maillefer, Rosendahl Nextrom and Allen-Bradley wire and cable manufacturing electronics — drawing machine drives, extrusion controllers, winding servos, and tension systems. Returned tested in 48 hours.
We Repair Electronics for Every Major Wire & Cable OEM
From Siemens multi-axis drawing line drives to Rosendahl Nextrom fiber optic controllers — if it has a circuit board inside, we can diagnose and repair it at component level.
SINAMICS S120 Multi-Axis Drives | SIMOTION Controllers | S7-1500 PLCs | MASTERDRIVES
SINAMICS S120 active line modules and motor modules for drawing lines, SIMOTION D/C controller boards, S7-1500 CPU and I/O modules for line automation, MASTERDRIVES MC/VC power and control boards, SINAMICS S150 cabinet drive modules
ACS880 Extruder Drives | DCS 880 DC Drives | AC500 PLCs | ACS800 Multi-Drive
ACS880 inverter modules for extruder barrel and screw drives, DCS 880 DC drive thyristor stacks and control boards for wire drawing, AC500 PLC CPU and communication modules, ACS800 multi-drive power modules for coordinated winding systems
Drawing Machine Controllers | Annealer Control Boards | Winder Servos | Line Management
Niehoff drawing machine main controller boards, annealer temperature and current control cards, winder servo amplifier modules, line management system PLCs, speed reference and synchronisation boards, dancer arm controller electronics
Extrusion Line Controllers | Capstan Drive Boards | Caterpuller Servos | Line PLCs
Maillefer extrusion line main controller cards, capstan drive power modules, caterpuller servo amplifier boards, haul-off drive electronics, cross-head extrusion temperature controllers, Davis-Standard line PLC I/O modules
Fiber Optic Line Controllers | SZ Stranding Controllers | Draw Tower Electronics
Rosendahl Nextrom fiber optic draw tower controller boards, SZ stranding line controller cards, optical fiber coating and curing control electronics, buffering line servo drives, Nextrom line management system processor modules
PowerFlex 755 Drives | ControlLogix PLCs | Kinetix Multi-Axis Servos
PowerFlex 755 drive power and control modules for cable winding, ControlLogix L7x CPU and I/O modules for line automation, Kinetix 6500 multi-axis servo amplifiers for precision winding, PanelView Plus HMI mainboards, EtherNet/IP communication modules
Also: Danfoss · Mitsubishi · Yaskawa · Lenze · Beckhoff · B&R Automation · Bosch Rexroth · KEB
What We Repair for Wire & Cable Manufacturers
Every electronic subsystem in your drawing, extrusion, stranding, and winding lines — repaired at component level with full traceability.
Wire Drawing Machine Drive Repair
Multi-motor DC and AC drive repair for rod breakdown, intermediate, and fine wire drawing machines — Siemens SINAMICS S120, ABB DCS 880 DC drives, Niehoff proprietary controllers. Speed synchronisation, torque sharing, and slip compensation circuitry restored.
Extrusion Line Controller Repair
Extrusion line controller boards, barrel zone temperature controllers, screw speed drives, and cross-head pressure control electronics — Maillefer, Davis-Standard, and Siemens-based extrusion systems for PVC, XLPE, and rubber insulation lines.
Multi-Axis Winding Drive Repair
Multi-axis servo drive repair for precision cable winding, traverse mechanisms, and take-up systems — Allen-Bradley Kinetix, Siemens SINAMICS S120, and OEM winding controllers. Tension profile and layer-winding algorithms preserved.
Annealer & Tinning Controller Repair
Annealer current controller boards, tinning bath temperature regulators, and wire preheater electronics — precise current control restoration for copper annealing and tin-lead coating processes.
PLC & Line Management Repair
PLC CPU, I/O modules, and line management system electronics for complete wire and cable production lines — Siemens S7-1500, ABB AC500, Allen-Bradley ControlLogix, and OEM-specific line controllers.
Tension Controller & Dancer Repair
Tension controller boards, dancer arm servo electronics, load cell amplifiers, and closed-loop tension regulation systems — critical for consistent wire diameter, insulation thickness, and cable quality.
Trusted by India's Leading Wire & Cable Manufacturers
When a drawing line drive or extrusion controller fails, your OEM will quote 8-16 weeks for a replacement at several lakhs. Synchronics returns it repaired, tested, and documented in 48 hours at a fraction of the cost.
Get Your Wire & Cable Line Back Online in 3 Steps
Pan-India courier pickup. 48-hour repair. Door return.
Ship Your Board
Courier your faulty drawing machine drive, extrusion controller, winding servo, or line PLC to our Vadodara facility. We arrange pan-India pickup from Mumbai, Silvassa, Jaipur, Haridwar, and all cable manufacturing clusters. Include machine model, serial number, and fault description.
Component-Level Repair
Your board is diagnosed using OEM-equivalent test procedures — IGBT characterisation, control board signal tracing, speed reference calibration, and root cause identification. Repaired at component level with full traceability and multi-axis synchronisation parameters documented.
Tested & Returned in 48 hrs
Functionally tested under simulated line load conditions including multi-motor synchronisation, tension control response, and communication bus verification. 6-month warranty certificate and detailed service report with root cause analysis. Dispatched within 48 hours.
Wire & Cable Sub-Sectors We Serve
From copper rod breakdown to fiber optic draw towers — every segment of the wire and cable manufacturing value chain.
Serving Wire & Cable Manufacturers Across India
Mumbai · Vadodara · Jaipur · Pune · Hyderabad · Chennai · Kolkata · Bengaluru · Silvassa · Haridwar
Frequently Asked Questions
Everything you need to know about wire & cable manufacturing electronics repair with Synchronics.
Yes. We repair Niehoff drawing machine main controller boards, annealer control cards, winder servo modules, and line management electronics at the component level. This includes speed synchronisation boards, dancer arm controllers, and temperature regulation circuits for the complete Niehoff drawing line.
Yes. SINAMICS S120 multi-axis drive systems are one of our core competencies. We repair active line modules, motor modules, control units (CU310/CU320), and SIMOTION controllers used in wire drawing, stranding, and winding applications. All axis-specific parameters and synchronisation settings are preserved during repair.
Standard turnaround is 48 hours for most drive and controller repairs. For critical line-down situations — especially rod breakdown or insulation extrusion lines — we offer emergency priority service with accelerated turnaround. Contact us with your equipment details and we will confirm the fastest possible schedule.
Yes. We repair Rosendahl Nextrom fiber optic draw tower controllers, SZ stranding line electronics, coating and curing control boards, and buffering line servo drives. We also repair the Siemens and ABB drives commonly used in optical fiber manufacturing lines.
We serve wire and cable manufacturers across India — Mumbai, Vadodara, Jaipur, Pune, Hyderabad, Chennai, Kolkata, Bengaluru, Silvassa, and Haridwar. These cover all major cable manufacturing clusters in India. Door-to-door courier pickup and express return included with every repair.
Wire & Cable Manufacturing Electronics Repair — Pan India
Synchronics Electronics Private Limited is India's specialist in component-level repair of wire and cable manufacturing electronics — servicing multi-axis drawing machine drives from Siemens (SINAMICS S120, MASTERDRIVES) and ABB (DCS 880, ACS880), extrusion line controllers from Maillefer and Davis-Standard, proprietary drawing machine electronics from Niehoff, fiber optic cable manufacturing controllers from Rosendahl Nextrom, and precision winding drives from Allen-Bradley/Rockwell (PowerFlex 755, Kinetix multi-axis servos). Our repair scope covers the complete wire and cable production chain — from rod breakdown and fine wire drawing through insulation extrusion, stranding, armouring, and final winding.
With 32 years of industrial electronics experience, 180+ engineers, and an inventory of over 2 million components, we diagnose and repair at the component level — not by board swap. This means significantly lower cost, faster turnaround (48 hours vs 8-16 weeks for OEM spares), and full traceability with root cause documentation. Multi-axis synchronisation parameters, tension control profiles, and line speed references are carefully preserved and documented during every repair. All repairs carry a 6-month written warranty.
We serve wire and cable manufacturers across India — including manufacturing clusters in Mumbai, Vadodara, Silvassa, Jaipur, Haridwar, Pune, Hyderabad, Chennai, Kolkata, and Bengaluru. Whether it is a Niehoff drawing machine controller from a copper wire plant, a Siemens SINAMICS S120 multi-axis system from a stranding line, a Maillefer extrusion controller from a power cable facility, or a Rosendahl Nextrom draw tower controller from a fiber optic plant, Synchronics has the expertise and component inventory to get your production lines running again with minimal downtime.
Get Your Equipment
Back in Action — Fast
Send us your faulty industrial electronics. Our engineers will diagnose it and provide a detailed quote within 24 hours — with no obligation to proceed.
Free Evaluation
No obligation
48hr Turnaround
Fastest in India
6-Month Warranty
Every repair
No Fix, No Charge
Zero risk policy
Pan-India Pickup
Doorstep service